# Research on Multi-Sensor Data Fusion Based Real-Scene 3D Reconstruction and Digital Twin Visualization Methodology for Coal Mine Tunnels

**Authors:** Hongda Zhu, Jingjing Jin, Sihai Zhao

PMC · DOI: 10.3390/s25196153 · Sensors (Basel, Switzerland) · 2025-10-04

## TL;DR

This paper introduces a method using multi-sensor data fusion to create accurate 3D models and digital twins of coal mine tunnels for better visualization and safety monitoring.

## Contribution

A novel data-fusion approach combining cubemap mapping, point cloud region growing, and texture mapping for precise 3D reconstruction of coal mine tunnels.

## Key findings

- The method achieves high accuracy in reconstructing tunnel spatial layouts and feature objects.
- Digital twin models support multi-view visualization and detailed texture reproduction.
- Experimental results show improved performance in both simulated and real coal mine environments.

## Abstract

This paper proposes a multi-sensor data-fusion-based method for real-scene 3D reconstruction and digital twin visualization of coal mine tunnels, aiming to address issues such as low accuracy in non-photorealistic modeling and difficulties in feature object recognition during traditional coal mine digitization processes. The research employs cubemap-based mapping technology to project acquired real-time tunnel images onto six faces of a cube, combined with navigation information, pose data, and synchronously acquired point cloud data to achieve spatial alignment and data fusion. On this basis, inner/outer corner detection algorithms are utilized for precise image segmentation, and a point cloud region growing algorithm integrated with information entropy optimization is proposed to realize complete recognition and segmentation of tunnel planes (e.g., roof, floor, left/right sidewalls) and high-curvature feature objects (e.g., ventilation ducts). Furthermore, geometric dimensions extracted from segmentation results are used to construct 3D models, and real-scene images are mapped onto model surfaces via UV (U and V axes of texture coordinate) texture mapping technology, generating digital twin models with authentic texture details. Experimental validation demonstrates that the method performs excellently in both simulated and real coal mine environments, with models capable of faithfully reproducing tunnel spatial layouts and detailed features while supporting multi-view visualization (e.g., bottom view, left/right rotated views, front view). This approach provides efficient and precise technical support for digital twin construction, fine-grained structural modeling, and safety monitoring of coal mine tunnels, significantly enhancing the accuracy and practicality of photorealistic 3D modeling in intelligent mining applications.

## Full-text entities

- **Diseases:** injury to (MESH:D014947)
- **Species:** Homo sapiens (human, species) [taxon 9606]

## Full text

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## Figures

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## References

20 references — full list in the complete paper: https://tomesphere.com/paper/PMC12526898/full.md

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Source: https://tomesphere.com/paper/PMC12526898