# Real-Time Flange Bolt Loosening Detection with Improved YOLOv8 and Robust Angle Estimation

**Authors:** Yingning Gao, Sizhu Zhou, Meiqiu Li

PMC · DOI: 10.3390/s25196200 · Sensors (Basel, Switzerland) · 2025-10-06

## TL;DR

This paper introduces a real-time system for detecting loose flange bolts using improved deep learning and angle estimation techniques, ensuring safety in infrastructure.

## Contribution

The novel framework combines a lightweight MobileViT backbone with attention mechanisms and a training-free angle estimation pipeline for robust bolt loosening detection.

## Key findings

- The framework achieves high accuracy in detecting small and low-contrast targets with real-time performance.
- Angle estimation maintains success rates of 85-93% with an average error near one degree under challenging conditions.
- The system demonstrates strong stability under varying illumination and texture conditions.

## Abstract

Flange bolts are vital fasteners in civil, mechanical, and aerospace structures, where preload stability directly affects overall safety. Conventional methods for bolt loosening detection often suffer from missed detections, weak feature representation, and insufficient cross-scale fusion under complex backgrounds. This paper presents an integrated detection and angle estimation framework using a lightweight deep learning detection network. A MobileViT backbone is employed to balance local texture with global context. In the spatial pyramid pooling stage, large separable convolutional kernels are combined with a channel and spatial attention mechanism to highlight discriminative features while suppressing noise. Together with content-aware upsampling and bidirectional multi-scale feature fusion, the network achieves high accuracy in detecting small and low-contrast targets while maintaining real-time performance. For angle estimation, the framework adopts an efficient training-free pipeline consisting of oriented FAST and rotated BRIEF feature detection, approximate nearest neighbor matching, and robust sample consensus fitting. This approach reliably removes false correspondences and extracts stable rotation components, maintaining success rates between 85% and 93% with an average error close to one degree, even under reflection, blur, or moderate viewpoint changes. Experimental validation demonstrates strong stability in detection and angular estimation under varying illumination and texture conditions, with a favorable balance between computational efficiency and practical applicability. This study provides a practical, intelligent, and deployable solution for bolt loosening detection, supporting the safe operation of large-scale equipment and infrastructure.

## Full-text entities

- **Diseases:** CBAM (MESH:D001289), injury to (MESH:D014947)
- **Chemicals:** BiFPN (-), PAN (MESH:C041728)
- **Species:** Homo sapiens (human, species) [taxon 9606]

## Full text

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## Figures

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## References

25 references — full list in the complete paper: https://tomesphere.com/paper/PMC12526843/full.md

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Source: https://tomesphere.com/paper/PMC12526843