# The Influence Mechanism of a Scanning Strategy on the Fatigue Life of SLM 316L Stainless Steel Forming Parts

**Authors:** Huijun Ma, Xiaoling Yan, Huiwen Fu

PMC · DOI: 10.3390/ma18194571 · 2025-10-01

## TL;DR

This paper explores how different scanning strategies in 3D printing affect the fatigue life of stainless steel parts by influencing stress, defects, and microstructure.

## Contribution

The study reveals how scanning strategies impact fatigue performance through residual stress, defect distribution, and microstructure in SLM 316L stainless steel.

## Key findings

- Scanning strategy affects grain growth direction and anisotropy in SLM parts.
- Scanning path influences pore formation and fusion defects in printed parts.
- Residual stress distribution is altered by the chosen scanning strategy.

## Abstract

The quality of SLM formed parts is one of the key factors of the promotion and application of additive manufacturing technology. The scanning strategy fundamentally affects the fatigue life of SLM 316L stainless steel parts by regulating residual stress, defect distribution, and microstructure. Three different scanning strategies (meander scanning, stripe scanning, and chessboard scanning) were adopted to prepare the specimens. High cycle fatigue loading was applied to SLM 316L stainless steel specimens prepared by different scanning strategies. The thermal conductivity characteristics during the SLM part forming process were analyzed based on scanning electron microscopy observations of microstructure of SLM specimens, and the mechanism of residual stress and internal defect generation were revealed. The scanning direction determines the growth direction of the grains, thereby affecting the anisotropy and overall fatigue performance of SLM 316L stainless steel parts. The scanning path determines the overlap and lap joint of the melt pool, directly affecting the number, size, and location of pores and incomplete fusion defects. The scanning strategy affects the distribution and magnitude of residual stresses by changing the path of heat source movement. Theoretical analysis and experimental verification results indicate that the selection of a scanning strategy is an effective method for optimizing the fatigue performance of SLM parts.

## Full-text entities

- **Diseases:** Fatigue (MESH:D005221)
- **Chemicals:** SLM 316L Stainless Steel (-)

## Figures

13 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12525857/full.md

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Source: https://tomesphere.com/paper/PMC12525857