# Mitigation of sulfide adsorption in natural gas by silanized stainless steel: insights from density functional theory

**Authors:** Huadong Zhu, Li Zhou, Pu Zhang, Ahmad Umar, Sotirios Baskoutas, Wen Zeng

PMC · DOI: 10.1038/s41598-025-04484-5 · Scientific Reports · 2025-07-29

## TL;DR

This paper uses computer modeling and experiments to show that silanized stainless steel can prevent sulfide gases from sticking to it, which is important for natural gas processing.

## Contribution

The study introduces silanized stainless steel as an effective sulfide adsorption inhibitor, supported by both DFT calculations and experimental validation.

## Key findings

- Silanized stainless steel shows positive adsorption energies for various sulfide compounds, indicating non-spontaneous adsorption.
- Minimal charge transfer suggests weak interactions and no dissociative chemical adsorption.
- Experimental tests confirm stable sulfide gas concentrations over 60 days, validating silanization's effectiveness.

## Abstract

This study employs Density Functional Theory (DFT) to investigate the inhibition of sulfide adsorption in natural gas through the use of silanized stainless steel. Various adsorption models were developed to explore the interactions between hydrogen sulfide, thionyl carbon, methyl mercaptan, and ethyl mercaptan with silanized stainless steel surfaces. Calculations revealed positive adsorption energies of 1.55 eV, 1.87 eV, 1.56 eV, and 1.60 eV, respectively, indicating a non-spontaneous adsorption process. Furthermore, the adsorption configurations of these sulfur compounds on the surface closely resembled their free states, indicating weak interactions with the surface. Charge population analysis indicated minimal charge transfer between the sulfides and the silanized stainless steel, suggesting dissociative chemical adsorption is unlikely. Experimental results, corroborated by theoretical predictions, demonstrate that the silanization coating serves as an inert shield for stainless steel, effectively resisting sulfide adsorption. A 60-day adsorption test confirmed stable concentrations of sulfide gases with minor fluctuations, validating the efficacy of silanization treatment in hindering sulfide adsorption.

## Linked entities

- **Chemicals:** hydrogen sulfide (PubChem CID 402), methyl mercaptan (PubChem CID 878), ethyl mercaptan (PubChem CID 6343)

## Full-text entities

- **Diseases:** dislocations (MESH:D004204)
- **Chemicals:** oil (MESH:D009821), H (MESH:D006859), ethanethiol (MESH:C007638), S (MESH:D013455), helium (MESH:D006371), CO2 (MESH:D002245), steel (MESH:D013232), (CH4, S (MESH:D008697), nitrogen (MESH:D009584), silane (MESH:D012821), stainless steel (MESH:D013193), PTFE (MESH:D011138), H2S (MESH:D006862), Si (MESH:D012825), - SCH3, H (-), (CH3, S, H (MESH:C005231), sulfur compound (MESH:D013457), C (MESH:D002244), thionyl chloride (MESH:C023589), carbonyl sulfide (MESH:C010063), silica (MESH:D012822), O (MESH:D010100), sulfide (MESH:D013440), Fe (MESH:D007501)

## Full text

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## Figures

8 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12307664/full.md

## References

2 references — full list in the complete paper: https://tomesphere.com/paper/PMC12307664/full.md

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Source: https://tomesphere.com/paper/PMC12307664