# Low-cost electronic DC load module design for battery capacity evaluation

**Authors:** Minh Nhat Huynh, Quoc Minh Lam, Cong Toai Truong, Huy Hung Nguyen, Van Tu Duong

PMC · DOI: 10.1016/j.ohx.2025.e00679 · 2025-07-17

## TL;DR

This paper presents an affordable and versatile electronic DC load module for evaluating battery capacity, suitable for small labs and researchers.

## Contribution

A low-cost, modular DC load design with multiple testing modes and scalability for battery evaluation.

## Key findings

- The module can operate continuously at up to 50W per unit.
- It supports various tests like constant current, resistor, power, and HPPC.
- The design is user-friendly and accessible for academic and small-scale research.

## Abstract

Rapid advancements in energy storage technology spurred by the use of electricity in a variety of applications have brought attention to the critical need for precise battery capacity evaluation. The electronic DC load devices play an important role in those tests by replicating real-world discharge conditions. However, commercial DC load systems are often prohibitively expensive and remain largely inaccessible to small enterprises, academic laboratories, and independent researchers. While open-source alternatives offer cost advantages, many existing designs lack scalability, flexibility, and ease of use. This study proposes a low-cost, modular electronic DC load capable of continuous operation at up to 50W per module. With its user-friendly interface and support for numerous other tests, including constant current, constant resistor, constant power, battery evaluation, and high-power pulse charge (HPPC) the proposed electronic DC load is robust and simple to use for battery research and evaluation.

## Full-text entities

- **Diseases:** HPPC (MESH:D058747), MSEL (MESH:C000722848)
- **Chemicals:** 123-AMP20M1HD lithium-ion (-), PCB (MESH:D011078), LiFePO4 (MESH:C473349), Li (MESH:D008094)
- **Species:** Musa acuminata (banana, species) [taxon 4641]
- **Cell lines:** MSEL — Homo sapiens (Human), Transformed cell line (CVCL_LF40)

## Figures

30 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12305247/full.md

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Source: https://tomesphere.com/paper/PMC12305247