# A soft 3-DOF interaction force measurement system for estimating the biomechanical effects of a soft wearable robot on the human joint

**Authors:** Seongyun Cho, Byungjun Jeon, Minki Kim, Seongok Chae, Seungmin Ye, Yoo-Jin Jun, Yong-Lae Park, Hyung-Soon Park

PMC · DOI: 10.1017/wtc.2025.10014 · 2025-07-15

## TL;DR

This paper introduces a soft sensor system to measure how wearable robots affect joint biomechanics, aiming to improve safety and comfort.

## Contribution

A novel soft 3-DOF force measurement system is proposed to analyze the biomechanical effects of wearable robots on human joints.

## Key findings

- A custom sensor using Hall effect sensors and a neodymium magnet measures normal and shear forces in wearable robots.
- The proposed method enables calculation of joint reaction forces and moments during human-robot interaction.
- The system can improve wearable robot design for long-term safety and wearability.

## Abstract

Recent advancements in wearable robots have focused on developing soft, compliant, and lightweight structures to provide comfort for the users and to achieve the primary function of assisting body motions. The interaction forces induced by physical human-robot interaction (pHRI) not only cause skin discomfort or pain due to relatively high localized pressures but also degrade the wearability and the safety of the wearer’s joints by unnaturally altering the joint reaction forces (JRFs) and the joint reaction moments (JRMs). Although the correlation between excessive JRFs/JRMs and joint-related conditions has been reported by researchers, the biomechanical effects of forces and moments caused by the pHRI of a wearable robot on the wearer’s joints remain under-analyzed. In this study, we propose a method of measuring and analyzing these interactions and effects, using a custom-designed soft, three-degree-of-freedom (DOF) force sensor. The sensor is made of four Hall effect sensors and a neodymium magnet embedded in a silicone elastomer structure, enabling simultaneous measurement of normal and two-axis shear forces by detecting the distance changes between the magnet and each Hall effect sensor. These sensors are embedded in contact pads of a commercial wearable robot and measure the interaction forces, used for calculating JRF and JRM. We also propose a modified inverse dynamics approach that allows us to consider the physical interactions between the robot and the human body. The proposed method of sensing and analysis provides the potential to enhance the design of future wearable robots, ensuring long-term safety.

## Full-text entities

- **Diseases:** pain (MESH:D010146)
- **Chemicals:** neodymium (MESH:D009354), silicone (MESH:D012828)
- **Species:** Homo sapiens (human, species) [taxon 9606]

## Figures

19 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12277210/full.md

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Source: https://tomesphere.com/paper/PMC12277210