# Pipe Resistance Loss Calculation in Industry 4.0: An Innovative Framework Based on TransKAN and Generative AI

**Authors:** Qinyu Zhang, Huiying Liu, Zhike Liu, Yongkang Liu, Yuhan Gong, Chonghao Wang

PMC · DOI: 10.3390/s25123803 · Sensors (Basel, Switzerland) · 2025-06-18

## TL;DR

This paper introduces a new AI-based framework to accurately calculate pipe resistance loss in mining, using generative AI and a TransKAN model for better efficiency and accuracy.

## Contribution

The novel framework combines generative AI and TransKAN for physically constrained data augmentation and spatio-temporal correlation modeling in pipeline resistance loss prediction.

## Key findings

- The proposed model outperforms traditional methods with an R2 of 0.9644.
- It uses pipeline pressure sensor data for empirical validation.
- The model achieves RMSE of 0.7126 and MAE of 0.4703.

## Abstract

As the demand for deep mineral resource extraction intensifies, optimizing pipeline transportation systems in backfill mining has become increasingly critical. Thus, reducing energy loss while ensuring the filling effect becomes crucial for improving process efficiency. Owing to variations among mines, accurately calculating pipeline resistance loss remains challenging, resulting in significant inaccuracies. The rapid development of Industry 4.0 provides intelligent and data-driven optimization ideas for this challenge. This study introduces a novel pipeline resistance loss prediction framework integrating generative artificial intelligence with a TransKAN model. This study employs generative artificial intelligence to produce physically constrained augmented data, integrates the KAN network’s B-spline basis functions for nonlinear feature extraction, and incorporates the Transformer architecture to capture spatio-temporal correlations in pipeline pressure sequences, enabling precise resistance loss calculation. The experimental data collected from pipeline pressure sensors provides empirical validation for the model. Compared with traditional mathematical formulas, BP neural networks, SVMs, and random forests, the proposed model demonstrates superior performance, achieving an R2 value of 0.9644, an RMSE of 0.7126, and an MAE of 0.4703.

## Full-text entities

- **Genes:** Fs(3)Kun (Female sterile (3) Kun) [NCBI Gene 47795] {aka Kan}
- **Diseases:** Pipeline Resistance (MESH:D060467), injury to (MESH:D014947)
- **Chemicals:** Fill Slurry (-)
- **Species:** Drosophila melanogaster (fruit fly, species) [taxon 7227], Homo sapiens (human, species) [taxon 9606]

## Full text

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## Figures

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## References

36 references — full list in the complete paper: https://tomesphere.com/paper/PMC12196545/full.md

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Source: https://tomesphere.com/paper/PMC12196545