# Optimization and Experimental Analysis of Electroless Nickel Plating on the Diamond Surface

**Authors:** Qingming Fan, Guokang Su, Congmin Zhu, Hui Qi, Pengfan Li, Xiumei Shen, Chuanyun Zhang, Kai Cheng

PMC · DOI: 10.3390/mi16060709 · Micromachines · 2025-06-13

## TL;DR

This paper improves diamond surface nickel plating for grinding tools by optimizing a silver-based process, enhancing tool performance and lifespan.

## Contribution

A novel Pd-free activating solution using silver nitrate and optimized electroless nickel plating parameters for diamond surfaces are proposed.

## Key findings

- Using 2 g/L AgNO3 + 10 mL/L NH3·H2O solution achieves higher surface plating ratios on diamond surfaces.
- Optimal plating conditions include 17.5 mL/L ammonia, 33 g/L sodium hypophosphite, and 80 °C temperature.
- Diamond particles of size 120/140 achieved a 10.75% surface plating ratio under optimal conditions.

## Abstract

Coating diamond particle surfaces with a layer of high-temperature resistant nickel, which possesses weldability, effectively enhances the bonding strength between diamond particles and substrates in pre-grinding tools. This improves their stability and strength at high temperatures, thereby enhancing the performance, lifespan, and efficiency of grinding tools. This paper explores the electroless nickel plating process on diamond surfaces, analyzes the working principle of electroless nickel plating on diamond surfaces, and proposes the use of 2 g/L AgNO3 solution and 2 g/L AgNO3 + 10 mL/L NH3·H2O solution as Pd-free activating solutions. Experimental studies have demonstrated the feasibility of using silver nitrate as an activator, and it has been found that the 2 g/L AgNO3 + 10 mL/L NH3·H2O solution achieves a higher surface plating ratio when used as an activator for electroless nickel plating on diamond surfaces. Based on this, through orthogonal and single-factor experimental methods, the effects of ammonia solution concentration, sodium hypophosphite concentration, plating temperature, and diamond particle size on electroless nickel plating on diamond surfaces were investigated. The optimal process for electroless nickel plating on diamond surfaces was obtained: ammonia solution concentration of 17.5 mL/L, sodium hypophosphite concentration of 33 g/L, and plating temperature of 80 °C. Under this process, using diamond particles with a size of 120/140 for electroless nickel plating, a surface plating ratio of 10.75% electroless nickel-plated diamond can be achieved.

## Linked entities

- **Chemicals:** AgNO3 (PubChem CID 24470), NH3·H2O (PubChem CID 14923), sodium hypophosphite (PubChem CID 23675242)

## Full-text entities

- **Chemicals:** NH3 H2O (-), Pd (MESH:D010165), sodium hypophosphite (MESH:C009287), Diamond (MESH:D018130), ammonia (MESH:D000641), Nickel (MESH:D009532), AgNO3 (MESH:D012835)

## Full text

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## Figures

11 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12195474/full.md

## References

21 references — full list in the complete paper: https://tomesphere.com/paper/PMC12195474/full.md

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Source: https://tomesphere.com/paper/PMC12195474