# Analysis of the deterioration process of DC XLPE cable with protrusion defect based on the development of partial discharge

**Authors:** Yunjie Zhou, Shuting Yang, Jiamin Xu, Haosheng Lv, Jialiang Yuan, Baiyu Li, Akhtar Rasool, Akhtar Rasool, Akhtar Rasool, Akhtar Rasool, Akhtar Rasool

PMC · DOI: 10.1371/journal.pone.0326271 · PLOS One · 2025-06-25

## TL;DR

This study examines how protrusion defects in high-voltage cables lead to insulation breakdown through partial discharge, offering insights for better cable design and maintenance.

## Contribution

The study provides new insights into the deterioration process of DC XLPE cables with protrusion defects through partial discharge analysis.

## Key findings

- Discharge activity increases significantly in the fourth stage, indicating accelerated insulation degradation.
- The study identifies the relationship between discharge frequency and insulation breakdown risks.
- Findings highlight the risks of protrusion defects in HVDC cable insulation.

## Abstract

High-voltage direct current (HVDC) cables are essential for long-distance power transmission, particularly in renewable energy applications. Cross-linked polyethylene (XLPE) insulation is commonly used in these cables, but protrusion defects that occur during manufacturing can distort the electric field and initiate partial discharge (PD), accelerating insulation degradation. In this study, partial discharge experiments were conducted at 50 °C and 80 kV to investigate the behavior of internal semi-conductive protrusion defects in insulation, following methodologies aligned with relevant industry standards IEC 60270 for partial discharge measurements. This voltage condition is obtained from the previous pre-test using the same model, and can ensure that the cable can generate partial discharge under the conditions of 50°C and 80kV, but there will be no rapid deterioration of the cable leading to breakdown, which meets the needs of this experiment. The discharge process is divided into stages, and the relationship between discharge frequency, quantity, and cumulative discharge is explored. The results reveal a clear increase in discharge activity, especially in the fourth stage, which corresponds to the accelerated development of the discharge channel and impending insulation breakdown. These findings provide valuable insights into the defect’s progression and highlight the risks of protrusion defects in HVDC cable insulation. This research contributes to the understanding of insulation degradation mechanisms and offers important data for improving the design, manufacturing, and maintenance of HVDC cables.

## Full-text entities

- **Diseases:** DC (MESH:D054221)
- **Chemicals:** Cross-linked polyethylene (-)

## Full text

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## Figures

21 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12192135/full.md

## References

36 references — full list in the complete paper: https://tomesphere.com/paper/PMC12192135/full.md

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Source: https://tomesphere.com/paper/PMC12192135