# Sustainable Recovery of Vanadium from Stone Coal via Nitric Acid Oxygen Pressure Leaching

**Authors:** Keyu Shen, Fei Li, Yuqin Long, Yang Yang, Huan Long, Ruixin Luo, Wenyuan Ma, Jun Hua, Zhaoxia Yang, Ou Zhuo, Feng Gao

PMC · DOI: 10.3390/ma18112530 · Materials · 2025-05-27

## TL;DR

This study introduces a new method for efficiently and sustainably extracting vanadium from stone coal using nitric acid and oxygen under pressure.

## Contribution

The study proposes a novel nitric acid oxygen pressure leaching method with nitrogen recycling for vanadium extraction.

## Key findings

- Vanadium leaching efficiency reached 73.1% under optimized conditions.
- Nitrogen recycling was confirmed feasible through cyclic leaching experiments.
- The method disrupts mineral structures, enhancing vanadium dissolution.

## Abstract

To overcome the low extraction efficiency and environmental concerns associated with traditional vanadium extraction methods, this study proposes an innovative nitric acid oxygen pressure leaching approach integrated with nitrogen recycling. Through systematic single-factor experiments and response surface optimization, key parameters, including nitric acid concentration, leaching temperature, liquid-to-solid ratio, and total pressure, were carefully evaluated and optimized. Under optimal conditions, consisting of 1.5 mol/L nitric acid, a temperature of 127.43 °C, a liquid-to-solid ratio of 5 mL/g, and a total pressure of 2 MPa, the vanadium leaching efficiency reached 73.1%. Cyclic leaching experiments confirmed the feasibility of nitrogen recycling. Characterization analyses by SEM-EDS, XRD, BET, and FTIR revealed that nitric acid oxygen pressure leaching significantly disrupted the mineral lattice structure, altering the coordination environment of metal ions and increasing surface porosity, thereby facilitating efficient vanadium dissolution from stone coal. This study provides valuable insights and establishes a scientific foundation for developing efficient, environmentally friendly, and economically viable vanadium extraction techniques from low-grade stone coal resources, thereby contributing to sustainable mining practices and resource utilization.

## Linked entities

- **Chemicals:** nitric acid (PubChem CID 944), vanadium (PubChem CID 23990)

## Full-text entities

- **Chemicals:** Nitric Acid (MESH:D017942), Oxygen (MESH:D010100), nitrogen (MESH:D009584), Vanadium (MESH:D014639)

## Full text

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## Figures

12 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12156804/full.md

## References

31 references — full list in the complete paper: https://tomesphere.com/paper/PMC12156804/full.md

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Source: https://tomesphere.com/paper/PMC12156804