# Experimental, Simulation and Theoretical Insights into Anisotropic Thermal Behavior of Epoxy Nanocomposites Reinforced with Carbonaceous Nanofillers

**Authors:** Giovanni Spinelli, Rosella Guarini, Liberata Guadagno, Carlo Naddeo, Luigi Vertuccio, Vittorio Romano

PMC · DOI: 10.3390/polym17091248 · Polymers · 2025-05-03

## TL;DR

This study explores how adding carbon nanofillers to epoxy composites changes their thermal conductivity in different directions.

## Contribution

The paper introduces an integrated approach combining experiments, simulations, and theory to explain anisotropic thermal behavior in epoxy nanocomposites.

## Key findings

- Epoxy with MWCNTs shows a 60% increase in in-plane thermal conductivity.
- EG nanoparticles enhance thermal conductivity by 250% in the in-plane direction.
- Graphene-based fillers create directional thermal transport in composites.

## Abstract

Understanding and optimizing thermal conductivity in epoxy-based composites is crucial for efficient thermal management applications. This study investigates the anisotropic thermal conductivity of a tetra-functional epoxy resin filled with low concentrations (0.25–2.00 wt%) of carbonaceous nanofillers: 1D multiwall carbon nanotubes (MWCNTs) and 2D exfoliated graphite (EG) nanoparticles. Experimental measurements conducted using the Transient Plane Source (TPS) method reveal distinct behaviors depending on the nanofiller’s geometry. Epoxy formulations incorporating MWCNTs exhibit a ~60% increase in in-plane thermal conductivity (λI-p dir.) compared to the unfilled resin, with negligible changes in the through-plane direction (λT-p dir.). Conversely, EG nanoparticles enhance thermal conductivity in both directions, with a preference for the in-plane direction, achieving a ~250% increase at 2 wt%. In light of this, graphene-based fillers establish a predominant thermal transport direction in the resulting nanocomposites due to their layered structure, whereas MWCNTs create unidirectional thermal pathways. The TPS results were complemented by multiphysics simulations in COMSOL and theoretical studies based on the theory of thermal circuits to explain the observed phenomena and justify the experimental findings. This integrated approach, combining experiments, theoretical analyses, and simulations, demonstrates the potential for tailoring the thermal properties of epoxy nanocomposites. These insights provide a foundation for developing advanced materials optimized for efficient thermal management in high-performance systems.

## Full-text entities

- **Chemicals:** graphene (MESH:D006108), EG (-), Epoxy (MESH:D004853)

## Full text

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## Figures

36 figures with captions in the complete paper: https://tomesphere.com/paper/PMC12073498/full.md

## References

39 references — full list in the complete paper: https://tomesphere.com/paper/PMC12073498/full.md

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Source: https://tomesphere.com/paper/PMC12073498