# Simulation and analysis of non-navigational errors in robot-assisted pedicle Kirschner wire placement surgery

**Authors:** Yongkang Yang, Yishi Jia, Chang Liu, Liang Li, Boyao Wang

PMC · DOI: 10.1186/s13018-025-05790-4 · Journal of Orthopaedic Surgery and Research · 2025-05-02

## TL;DR

This study examines how non-navigational errors affect the accuracy of robot-assisted pedicle screw placement in orthopedic surgery.

## Contribution

The study introduces a simulation system to analyze non-navigational errors and identifies key factors influencing surgical accuracy.

## Key findings

- Operator habits and vertebral fixation stiffness are primary factors influencing non-navigational errors.
- Guide-to-bone surface distance and robotic arm stiffness are secondary factors affecting accuracy.
- Adopting Habit 1 and minimizing distances can reduce errors in robot-assisted surgeries.

## Abstract

Surgical errors of orthopedics robotic are influenced by a multitude of factors. This study aims to investigate the impact of non-navigational errors on the accuracy of pedicle screw placement in orthopedic surgery.

Initially, a robot-assisted Kirschner wire (K-wire) placement simulation system was constructed, comprising a universal arm, wide-angle cameras, microscope cameras, and a vertebral base. Utilizing this system, we conducted a systematic analysis of the effects of four factors on non-navigational errors: operator habits, guide-to-bone surface distance, robotic arm stiffness, and vertebral fixation stiffness.We investigated two distinct operator habits: Habit 1 involves first positioning the K-wire against the bone surface through the guide and then inserting it using a bone drill; Habit 2 involves clamping the K-wire onto the bone drill and then inserting it together. Based on the control variable method, we designed precision measurement experiments for K-wire placement under different factors, forming 26 variable combinations to investigate the K-wire placement errors under each factor and their proportions in the overall error.

A total of 933 K-wire placements were performed in this study. The average deviation under Habit 2 conditions was 0.51 mm, compared to 0.13 mm under Habit 1 conditions; the average deviation was 0.36 mm when the guide-to-bone surface distance was 5 cm, and 0.28 mm when the distance was 1 cm; the average deviation was 0.36 mm under the 600 mm robotic arm condition, and 0.24 mm under the 500 mm robotic arm condition; the average deviation was 0.37 mm in the Plaster-Fixed Vertebra Group, and 0.85 mm in the Silicone-Fixed Vertebra Group.

Operator habits and vertebral fixation stiffness are the primary factors influencing non-navigational errors, while guide-to-bone surface distance and robotic arm stiffness are secondary factors. This study recommends adopting Habit 1 in clinical surgeries, minimizing the guide-to-bone surface distance, and enhancing the stiffness of the robotic arm and vertebral fixation to reduce non-navigational errors and improve the accuracy of robot-assisted pedicle screw placement.

## Full-text entities

- **Chemicals:** Silicone (MESH:D012828), water (MESH:D014867), K (MESH:D011188)
- **Species:** Homo sapiens (human, species) [taxon 9606]

## Full text

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## Figures

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Source: https://tomesphere.com/paper/PMC12046730