# Co-pyrolysis and combustion characteristics of polylactic acid and acrylonitrile-butadiene-styrene: insights into interactions, kinetics and synergistic effects

**Authors:** Xujuan Wu, Yunpeng Yang, Yuanyuan Zhan, Kaiyuan Li, Fei Xiao

PMC · DOI: 10.3389/fchem.2025.1552814 · Frontiers in Chemistry · 2025-03-31

## TL;DR

This study examines how mixing polylactic acid and acrylonitrile-butadiene-styrene affects their burning and breakdown behaviors, important for 3D printing materials.

## Contribution

The study provides new insights into the synergistic effects and combustion kinetics of PLA/ABS blends at different ratios.

## Key findings

- Higher PLA content in blends increases catalytic pyrolysis intensity and lowers pyrolysis temperature.
- ABS content primarily determines the peak heat release rate in PLA/ABS blends.
- Theoretical heat of combustion calculated from maximum HRR data is more reliable than from average HRR data.

## Abstract

Polylactic acid (PLA) and acrylonitrile-butadiene-styrene (ABS) are the most commonly used filaments in 3D printing. To enable filament materials to withstand higher stresses, PLA and ABS are often blended (PLA/ABS). In this work, the co-pyrolysis and combustion properties of PLA/ABS blends of various ratios (75%/25%, 50%/50%, and 25%/75%) were analyzed. Thermogravimetric analysis showed that the catalytic pyrolysis of the blends became more intense as the proportion of PLA in PLA/ABS increased. Cone calorimetry tests indicated that the pyrolysis of ABS determines the peak heat release rate of the PLA/ABS blend. The higher amount of PLA allows the blend to pyrolyze at lower temperatures and the combustion reaction becomes more violent. The theoretical heat of combustion was calculated by correlating the average and maximum HRR with the heat flux through theoretical analysis. The theoretical heat of combustion obtained from the maximum HRR data is more reliable than from the average HRR data. This study has implications for the efficient utilization and fire protection of materials based on PLA/ABS.

## Linked entities

- **Chemicals:** polylactic acid (PubChem CID 61503), acrylonitrile-butadiene-styrene (PubChem CID 24756), PLA (PubChem CID 1018), ABS (PubChem CID 24756)

## Full-text entities

- **Chemicals:** PLA (MESH:C033616), ABS (-)

## Full text

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## Figures

9 figures with captions in the complete paper: https://tomesphere.com/paper/PMC11994657/full.md

## References

37 references — full list in the complete paper: https://tomesphere.com/paper/PMC11994657/full.md

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Source: https://tomesphere.com/paper/PMC11994657