# Mitigating Container Damage and Enhancing Operational Efficiency in Global Containerisation

**Authors:** Sergej Jakovlev, Tomas Eglynas, Mindaugas Jusis, Valdas Jankunas, Miroslav Voznak

PMC · DOI: 10.3390/s25072019 · Sensors (Basel, Switzerland) · 2025-03-24

## TL;DR

This paper introduces a real-time system to detect and reduce container damage during crane operations, aiming to improve port efficiency and sustainability.

## Contribution

The paper introduces the Impact Detection Methodology (IDM) for real-time monitoring of crane-induced container damage.

## Key findings

- Unsuccessful hooking attempts are common during above-deck lifts due to spreader oscillations and high workloads.
- Integrating IDM with crane technologies can reduce damage and improve port efficiency.
- Enhanced monitoring and analytics are crucial for sustainable containerisation growth.

## Abstract

What are the main findings?

We introduce the Impact Detection Methodology (IDM), a system to monitor and detect crane-induced impacts on containers in real time, demonstrating effectiveness in mitigating handling-related damage.

We identify key factors contributing to container damage, such as unsuccessful hooking attempts during above-deck lifts due to spreader oscillations and high operational workloads.

What is the implication of the main findings?

Integrating the IDM with crane management technologies and sway control systems can enhance operational precision, reduce container damage, and improve port efficiency.

Broader real-time monitoring and advanced analytics adoption can support sustainable growth in global containerisation by reducing operational costs and mitigating financial risks.

The global containerisation industry, while significantly advancing international trade, faces persistent challenges related to infrastructure capacity, environmental impact, and operational efficiency. One critical yet under-researched issue is the physical damage that containers endure during handling operations, particularly at port terminals. This paper examines the complexities of container handling, focusing on damage caused by quay crane activities, especially during corner hooking. Such damage compromises container integrity, impacts cargo safety, and increases operational costs. To address these concerns, we present the Impact Detection Methodology (IDM), a system designed to monitor and detect impacts in real time, enhancing operational precision and safety. Preliminary studies conducted at Klaipeda City port demonstrate the IDM’s effectiveness, though limited data have constrained validation. Our research underscores the need for broader experimentation to confirm the IDM’s potential in mitigating container damage. Key findings indicate that unsuccessful hooking attempts predominantly occur when containers are lifted from above-deck positions, influenced by spreader oscillations and high operational workloads. This paper also highlights the importance of integrating sway control systems with existing crane management technologies to assist operators in reducing handling errors. Enhanced monitoring and data analysis are essential for improving container handling processes, supporting sustainable growth in global containerisation, and mitigating financial risks.

## Full-text entities

- **Diseases:** Container Damage (MESH:C565447)

## Full text

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## Figures

11 figures with captions in the complete paper: https://tomesphere.com/paper/PMC11991049/full.md

## References

62 references — full list in the complete paper: https://tomesphere.com/paper/PMC11991049/full.md

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Source: https://tomesphere.com/paper/PMC11991049