# Integration of an automated cell culture analyzer with a closed-system hollow-fiber bioreactor for online metabolite detection and cell monitoring

**Authors:** Nathan Schwab, Nathan Frank, Tonya Acker, Kelly Richardson, Mindy Miller

PMC · DOI: 10.14440/jbm.2025.0046 · Journal of Biological Methods · 2025-03-04

## TL;DR

This study shows how to integrate an automated cell culture analyzer with a bioreactor to monitor cell growth and metabolites in real time.

## Contribution

A new method for integrating automated sampling with a bioreactor system to enable frequent, non-invasive cell monitoring.

## Key findings

- The integration allows for automated sample collection at precise intervals.
- The system supports online monitoring of suspension cells without manual intervention.
- The setup is aseptic and non-invasive, suitable for reliable biochemical measurements.

## Abstract

On-line sensing technologies for expanding cell cultures are becoming essential tools for understanding metabolic activity during critical stages of expansion. These tools generate data that indicate when user interventions are required, such as harvesting cells or cell products, inducing cell differentiation, or altering growth medium inputs. The platform must reliably measure the biochemical and physiochemical properties of interest in a dependable, aseptic, and non-invasive manner to benefit users.

In this proof-of-concept study, we used the Nova Biomedical BioProfile FLEX2 as a platform for metabolic and cellular measurements due to its ability to detect a range of metabolically relevant compounds, measure cell counts and viability, and acquire samples automatically.

Here, we demonstrated the straightforward integration of the analyzer with the Quantum Flex™ Cell Expansion System (Quantum Flex) using an available sampling port. While this approach can accommodate both suspension and adherent cell types, this study focused on suspension cells only. In addition, we developed a simple method to integrate the sampling adapter into a Quantum cell expansion set, allowing sample collection at precise intervals.

In both cases, the samples were acquired automatically using the analyzer’s timing function, facilitating an automated expansion process with increased data collection frequency – previously impractical with manual sampling.

This model provides Quantum Flex users with an option for online sensing to monitor cell expansion at scheduled intervals without requiring additional user input.

## Full-text entities

- **Genes:** IL2 (interleukin 2) [NCBI Gene 3558] {aka IL-2, TCGF, lymphokine}, CD28 (CD28 molecule) [NCBI Gene 940] {aka IMD123, Tp44}, CD2 (CD2 molecule) [NCBI Gene 914] {aka LFA-2, SRBC, T11}
- **Diseases:** Mindy Miller (MESH:C537680)
- **Chemicals:** pO2 (MESH:C093415), calcium (MESH:D002118), polyethersulfone (MESH:C022840), glucose (MESH:D005947), carbon dioxide (MESH:D002245), glutamine (MESH:D005973), amino acids (MESH:D000596), serine (MESH:D012694), EC medium (-), sodium (MESH:D012964), Potassium (MESH:D011188), glutamate (MESH:D018698), nitrogen (MESH:D009584), lactate (MESH:D019344), ammonium (MESH:D064751), ethylene oxide (MESH:D005027), Trypan blue (MESH:D014343), ammonia (MESH:D000641), oxygen (MESH:D010100), acids (MESH:D000143)
- **Species:** Homo sapiens (human, species) [taxon 9606]
- **Cell lines:** HFB — Mus musculus (Mouse), Hybridoma (CVCL_XV44), Jurkat — Homo sapiens (Human), Childhood T acute lymphoblastic leukemia, Cancer cell line (CVCL_0065), ATCC E6-1 — Drosophila melanogaster (Fruit fly), Spontaneously immortalized cell line (CVCL_Z232)

## Full text

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## Figures

7 figures with captions in the complete paper: https://tomesphere.com/paper/PMC11973053/full.md

## References

12 references — full list in the complete paper: https://tomesphere.com/paper/PMC11973053/full.md

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Source: https://tomesphere.com/paper/PMC11973053