# Hybrid Polypropylene Biocomposites Reinforced with Short Man-Made Cellulose Fibres and Softwood Flour—Optimisation of Properties Using Response Surface Methodology

**Authors:** Piotr Franciszczak, Andrejs Kovalovs, Magdalena Kwiatkowska

PMC · DOI: 10.3390/ma18061239 · Materials · 2025-03-11

## TL;DR

This paper explores using a mix of wood flour and man-made cellulose fibers in polypropylene to create cost-effective, strong composites for industrial use.

## Contribution

The study introduces a hybrid reinforcement approach optimized via Response Surface Methodology for enhanced mechanical performance at low cost.

## Key findings

- Hybrid composites show superior mechanical performance compared to traditional wood-polymer composites.
- Response Surface Methodology effectively predicts optimal reinforcement ratios for desired properties.
- The hybrid approach maintains low cost while improving impact resistance and tensile strength.

## Abstract

Wood–polymer composites and composites reinforced with natural and man-made cellulose fibres are being extensively used in the automotive and building industries. The main shortcoming of the former is their low-impact resistance and brittleness. The relatively high cost of natural and cellulose fibres is the limitation of the latter. This research uses a hybrid combination of wood flour and short man-made cellulose fibres to develop polypropylene composites for injection moulding that excel in mechanical characteristics and have low material cost. Both reinforcements are of wood origin. The synergistic hybrid effect of this combination of reinforcements helps to achieve their mechanical performance superior to that of wood–polymer composites at preserved low cost. The proposed Response Surface Methodology enables the calculation of necessary weight fractions of two reinforcements to achieve desired mechanical properties like strength, tensile, flexural modulus, and impact resistance.

## Full-text entities

- **Chemicals:** Cellulose (MESH:D002482), Polypropylene (MESH:D011126), polymer (MESH:D011108), Made (-)

## Full text

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## Figures

6 figures with captions in the complete paper: https://tomesphere.com/paper/PMC11944088/full.md

## References

50 references — full list in the complete paper: https://tomesphere.com/paper/PMC11944088/full.md

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Source: https://tomesphere.com/paper/PMC11944088