An FEM Study on Minimizing Electrostatic Cross-Talk in a Comb Drive Micro Mirror Array

TL;DR

Researchers developed a micro mirror array for high-quality holography by minimizing electrostatic cross-talk using finite element method simulations.

Contribution

The paper introduces a novel design solution to reduce electrostatic cross-talk in comb drive micro mirrors without additional manufacturing steps.

Findings

Electrostatic cross-talk was analyzed and identified in crucial regions of the micro mirror array.

A solution was found that reduces cross-talk below required specifications in FEM simulations.

The solution maintains yoke forces and avoids electrical breakdown risks.

Abstract

We are developing a phase-modulating micro mirror-array spatial light modulator to be used for real holography within the EU-funded project REALHOLO, featuring millions of pixels that can be individually positioned in a piston mode at a large frame rate. We found earlier that an electrostatic comb-drive array offers the best performance for the actuators: sufficient yoke forces for fast switching even at low voltages compatible with the CMOS addressing backplane. In our first design, the well-known electrostatic cross-talk issue had already been much smaller than would have been possible for parallel-plate actuators, but it was still larger than the precision requirements for high-image-quality holography. In this paper, we report on our analysis of the crucial regions for the electrostatic cross-talk and ways to reduce it while observing manufacturing constraints as well as avoiding excessively high field strengths that might lead to electrical breakdown. Finally, we present a solution that, in FEM simulations, reduces the remaining cross-talk to well below the required specification limit. This solution can be manufactured without any additional processing steps and suffers only a very small reduction of the yoke forces.

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