Influence of Si3N4 fillers and pyrolysis profile on the microstructure of additively manufactured silicon carbonitride ceramics derived from polyvinylsilazane
Alper Balkan, Xifan Wang, Aleksander Gurlo

TL;DR
This paper explores how adding silicon nitride particles and adjusting heating profiles improves the quality of 3D-printed silicon carbonitride ceramics.
Contribution
The study introduces a customized pyrolysis profile and filler inclusion to optimize microstructure in additively manufactured ceramics.
Findings
Adding silicon nitride particles reduces cracks and preserves geometry in printed green bodies.
A tailored heating profile reduces pores and cracks while maintaining a high heating rate.
The work provides strategies for improving polymer-derived ceramics through additive manufacturing.
Abstract
In this work, various methods were used to improve the printability of a photocurable polyvinylsilazane resin filled with silicon nitride particles for digital light processing. The developed resin was used as a preceramic polymer for polymer-to-ceramic conversion. The pyrolysis-induced structural changes of the additively manufactured objects were evaluated by comparing samples with different thicknesses, filler amounts and heating profiles. The printed green body retained its original geometry better and showed fewer cracks due to the addition of silicon nitride particles to the resin. Based on the thermally induced changes in a polyvinylsilazane resin system, a customized heating profile for the pyrolysis process was developed, which contributed to the reduction of pores and cracks while the average pyrolysis heating rate remained relatively high. This work provides insight into the…
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Taxonomy
TopicsAdditive Manufacturing and 3D Printing Technologies · Photopolymerization techniques and applications · TiO2 Photocatalysis and Solar Cells
