Interfacial Polytype Engineering of Polymer-Derived SiC via Compositionally Complex MXene Templating

TL;DR

This study introduces an interface-driven method using complex MXene nanosheets to control the polytype of polymer-derived SiC, achieving tailored crystal structures and enhanced mechanical properties.

Contribution

It demonstrates a novel interfacial engineering approach with MXene templates to selectively promote SiC polytypes during synthesis.

Findings

Partial transformation of MXene into multicomponent carbides influences SiC polytype formation.

Enhanced Young's modulus by approximately 82% at optimal MXene loading.

Fracture toughness improved by around 42% with interfacial engineering.

Abstract

Controlling polytype selection in polymer-derived silicon carbide (SiC) remains challenging since stacking sequences are determined locally at the nucleation front. Here, we demonstrate an interface-driven strategy to bias SiC polytype evolution by introducing compositionally complex TiVCrMoC3 MXene nanosheets at the preceramic stage. Under spark plasma sintering (1900 C, 70 MPa), which typically stabilizes cubic beta-SiC, the MXene partially transforms into multicomponent carbide structures and generates two distinct heterogeneous interfacial states: reconstructed carbide/SiC interfaces that locally disrupt stacking sequences and promote hexagonal ordering, driving the emergence of alpha-SiC; and coherent MXene/SiC interfaces that preserve cubic stacking. Mechanical testing further reveals peak performance at an optimal MXene loading where interfacial reconstruction is most pronounced, with an around 82% increase in Young's modulus and 42% improvement in fracture toughness. These findings highlight interfacial polytype engineering via two-dimensional carbide templates as a promising route for directing crystal structure evolution in polymer-derived ceramics.