SAM Molecular Stacking with Heterogeneous Orientationfor High-Performance Perovskite Photovoltaics

TL;DR

This paper introduces a thermal-evaporated SAM technique that creates a gradient molecular orientation, forming a graded energy barrier that enhances hole transport and improves efficiency in perovskite solar cells.

Contribution

It demonstrates that thick eSAM films with heterogeneous molecular orientation improve charge transport and scalability for high-performance perovskite photovoltaics.

Findings

Achieved record PCEs of over 21% in small-area devices.

Demonstrated large-area module efficiency of nearly 20%.

Established thermal-evaporated SAMs as a scalable alternative to solution methods.

Abstract

This study demonstrates that thermal-evaporated SAM (eSAM) films, particularly in a thick configuration, spontaneously adopt a heterogeneous molecular orientation, forming a vertical-to-horizontal gradient in molecular packing. This unique architecture establishes a graded energy barrier, which is shown to facilitate more efficient hole transport compared with the single energy barrier presented by conventional thin SAMs. In conclusion, while solution-processed SAMs present formidable scalability challenges, the thermal evaporation of SAMs offers a viable pathway toward industrial-scale fabrication. The strategy of employing thick eSAM films with gradient molecular packing not only circumvents the uniformity issues of solution methods but also introduces a superior structure for charge transport, positioning it as a promising enabler for the commercialization of high-efficiency perovskite photovoltaics. The inability to achieve uniform hole transport with solution-processed self-assembled monolayers (SAMs) constitutes a fundamental bottleneck for scaling perovskite photovoltaics. Herein, we demonstrate that thermal-evaporated SAMs (eSAMs) overcome this limitation by enabling precise thickness control. Crucially, a thickened eSAM spontaneously forms a vertical-to-horizontal gradient in molecular orientation, which creates a descending energy barrier that directionally facilitates hole transport. This tailored interface also ensures excellent surface coverage and directs the growth of high-quality perovskite films. Consequently, the resultant photovoltaic devices set new benchmarks, delivering impressive power conversion efficiencies (PCEs) of 21.46% (small-area, 0.108 cm2) and 19.38% (large-area module, 15.52 cm2) for fully vacuum-evaporated devices, while also setting an impressive PCE of 23.67% for eSAM-based devices with solution-processed perovskites.