MultiSolSegment: Multi-channel segmentation of overlapping features in electroluminescence images of photovoltaic cells
Ojas Sanghi (1), Norman Jost (1), Benjamin G. Pierce (2), Emma Cooper (3), Isaiah H. Deane (1), Jennifer L. Braid (1) ((1) Sandia National Laboratories, (2) Case Western Reserve University, (3) University of Colorado, Boulder)

TL;DR
This paper introduces a multi-channel U-Net model for pixel-level multi-label segmentation of electroluminescence images of photovoltaic cells, enabling accurate detection of overlapping defects and features.
Contribution
The paper presents a novel multi-channel segmentation architecture that can assign multiple labels to each pixel in EL images, improving defect detection in PV modules.
Findings
Achieved 98% accuracy in segmentation tasks.
Generalized well to unseen datasets.
Enabled accurate co-classification of overlapping features.
Abstract
Electroluminescence (EL) imaging is widely used to detect defects in photovoltaic (PV) modules, and machine learning methods have been applied to enable large-scale analysis of EL images. However, existing methods cannot assign multiple labels to the same pixel, limiting their ability to capture overlapping degradation features. We present a multi-channel U-Net architecture for pixel-level multi-label segmentation of EL images. The model outputs independent probability maps for cracks, busbars, dark areas, and non-cell regions, enabling accurate co-classification of interacting features such as cracks crossing busbars. The model achieved an accuracy of 98% and has been shown to generalize to unseen datasets. This framework offers a scalable, extensible tool for automated PV module inspection, improving defect quantification and lifetime prediction in large-scale PV systems.
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Taxonomy
TopicsPhotovoltaic System Optimization Techniques · Photovoltaic Systems and Sustainability · Industrial Vision Systems and Defect Detection
