Variable dose slicer for refractive index engineering in two-photon polymerization

TL;DR

This paper introduces an open-source slicer and calibration method for variable dose two-photon polymerization, enabling precise control of refractive index and material properties for advanced 3D microfabrication.

Contribution

It presents a novel open-source software tool and calibration technique that allow for variable degree of conversion in TPP, enhancing design freedom and material property control.

Findings

High repeatability and accuracy in RI calibration

Successful fabrication of bio-mimicking microstructures

Enhanced control over 3D refractive index distribution

Abstract

In two-photon polymerization (TPP), the degree of conversion (DC) of the resin has an effect on a broad range of material properties like refractive index (RI) or stiffness. Heterogeneous DC can substitute material doping and multimaterial structures, and outright enable structure designs not possible otherwise. However, obtaining variable DC in the polymer, typically achieved by implementing a variable exposure dose, is held back due to the lack of software support for fabrication and measurement techniques for validation, adding up to a high barrier of entry. This work presents two major breakthroughs in (3+1)D TPP: design freedom and variable-DC fabrication, that are provided by an open-source slicer, as well as calibration methodology for determination of the RI for any DC. Application examples include grayscale lithography, control over writing direction and trajectories, as well as bio-mimicking microphantoms with carefully engineered 3D RI. Results of the RI calibration demonstrate excellent repeatability, accuracy and stability of variable-DC structures. Supported by in-depth metrological analysis, the goal is to popularize variable DC printing within TPP community and to get more out of the existing TPP systems and workflows. In summary, this work provides a complete toolbox for 3D RI engineering and sets the stage for new inventions enabled by point-wise dose control.