Ozonation of Dielectric Fosters Self-Healing Efficiency in Metalized-Film Capacitors: Quantum-Chemical Simulation

TL;DR

This study uses quantum-chemical simulations to show that ozonation of dielectric polymers improves self-healing in metalized-film capacitors by reducing soot formation and conductivity, thus enhancing reliability.

Contribution

It provides atomistic insights into how oxygen impregnation alters breakdown products and electrical properties in dielectric polymers, a novel approach for improving capacitor self-healing.

Findings

Ozonation increases gas species and reduces soot conductivity.

Oxygen atoms oxidize carbon soot into CO, decreasing semiconductive soot.

Polymer-specific effects on band gaps and conductivity are observed.

Abstract

Metalized-film capacitors (MFCs) employ polymer organic dielectrics like polypropylene (PP) and polyimide (PI), in which self-healing is seen as a key advantage. However, the performance of self-healing depends on specific chemical mechanisms involved. The formation of semiconductive carbonaceous soot represents a critical failure risk. This study investigates how oxygen atom impregnation through ozonation of the dielectric material tunes the composition and electrical conductivity of breakdown products in the PP and PI systems with aluminum-zinc electrodes. We revealed, at the atomistic level, that oxygen atoms tend to remove a fraction of carbon atoms from the semiconductive soot by oxidizing carbon into carbon monoxide in both polymers. In PP, oxygen fraction linearly increases gas mass fraction, thereby reducing soot fraction. In PI, the gas/soot ratio effect of oxygen content is less drastic, still clearly positive. The PP soot conductivity decreases uniformly as larger fractions of oxygen atoms are added. In turn, the PI conductivity drops to ~1500 S/m quickly. The PI soot exhibits narrower band gaps compared to that of PP. The oxygen fraction non-monotonically tailors band gaps, which generally increase. To summarize, ozonation enhances MFC reliability by increasing gas species fraction and reducing soot conductivity. We hereby provide numerical molecular-level insights to rationalize self-healing performance enhancement through polymer ozonation.