Machine Learning-Driven Creep Law Discovery Across Alloy Compositional Space

TL;DR

This paper presents a machine-learning-enabled high-throughput framework for rapid creep law discovery across various alloys using parallel testing and surrogate modeling, significantly accelerating material characterization and design.

Contribution

It introduces a novel integrated approach combining DABI testing, neural network surrogate modeling, and inverse optimization for efficient creep law identification across multiple alloys.

Findings

Successful high-throughput creep testing of 25 alloys simultaneously.

Development of a phenomenological creep law with a time-dependent stress exponent.

Automated identification of dominant creep law forms for 47 different alloys.

Abstract

Hihg-temperature creep characterization of structural alloys traditionally relies on serial uniaxial tests, which are highly inefficient for exploring the large search space of alloy compositions and for material discovery. Here, we introduce a machine-learning-assisted, high-throughput framework for creep law identification based on a dimple array bulge instrument (DABI) configuration, which enables parallel creep testing of 25 dimples, each fabricated from a different alloy, in a single experiment. Full-field surface displacements of dimples undergoing time-dependent creep-induced bulging under inert gas pressure are measured by 3D digital image correlation. We train a recurrent neural network (RNN) as a surrogate model, mapping creep parameters and loading conditions to the time-dependent deformation response of DABI. Coupling this surrogate with a particle swarm optimization scheme enables rapid and global inverse identification with sparsity regularization of creep parameters from experiment displacement-time histories. In addition, we propose a phenomenological creep law with a time-dependent stress exponent that captures the sigmoidal primary creep observed in wrought INCONEL 625 and extracts its temperature dependence from DABI test at multiple temperatures. Furthermore, we employ a general creep law combining several conventional forms together with regularized inversion to identify the creep laws for 47 additional Fe-, Ni-, and Co-rich alloys and to automatically select the dominant functional form for each alloy. This workflow combined with DABI experiment provides a quantitative, high-throughput creep characterization platform that is compatible with data mining, composition-property modeling, and nonlinear structural optimization with creep behavior across a large alloy design space.