To crack, or not to crack: How hydrogen favors crack propagation in iron at the atomic scale

TL;DR

This study uses advanced molecular dynamics simulations with a new machine-learning potential to show how even tiny amounts of hydrogen can drastically change iron's crack propagation behavior from ductile to brittle, revealing the mechanisms behind hydrogen embrittlement.

Contribution

The paper develops and validates a density-functional-theory-accurate machine-learning potential for hydrogen in iron, enabling large-scale simulations of crack propagation with new insights into embrittlement mechanisms.

Findings

Hydrogen at ppm levels switches crack behavior from ductile to brittle.

Fast hydrogen diffusion and reduced surface energy cause embrittlement.

Modified Griffith's criterion can predict hydrogen-induced fracture.

Abstract

Steel is a key structural material because of its considerable strength and ductility. However, when exposed to hydrogen, it is prone to embrittlement. Mechanistic understanding of the origin of hydrogen embrittlement is hampered by the lack of reliable interatomic potentials. Here, we perform large-scale molecular dynamics simulations of crack propagation after having developed and validated an efficient yet density-functional-theory-accurate machine-learning potential for hydrogen in iron. Simulations based on our potential reveal that in the absence of H, iron is intrinsically ductile at finite temperatures with crack-tip blunting assisted by dislocation emission. By contrast, minute (part-per-million) hydrogen concentrations can switch the crack-tip behavior from ductile blunting to brittle propagation. Detailed analysis of our molecular dynamics results reveals that the combination of fast hydrogen diffusion and diminished surface energy is at the origin of embrittlement. Our results set the stage for a modified Griffith's criterion for hydrogen-induced brittle fracture, which closely captures the simulations and that can be used to assess embrittlement in iron-based alloys.