A Novel Multimodal RUL Framework for Remaining Useful Life Estimation with Layer-wise Explanations

TL;DR

This paper introduces a multimodal deep learning framework combining image and time-frequency vibration data with explainability for accurate, robust, and interpretable remaining useful life estimation of machinery, validated on benchmark datasets.

Contribution

It presents a novel multimodal RUL estimation architecture with layer-wise explanations, improving accuracy, robustness, data efficiency, and interpretability over existing methods.

Findings

Achieves state-of-the-art or comparable results on benchmark datasets.

Requires significantly less training data than existing methods.

Demonstrates high noise resilience and interpretability of predictions.

Abstract

Estimating the Remaining Useful Life (RUL) of mechanical systems is pivotal in Prognostics and Health Management (PHM). Rolling-element bearings are among the most frequent causes of machinery failure, highlighting the need for robust RUL estimation methods. Existing approaches often suffer from poor generalization, lack of robustness, high data demands, and limited interpretability. This paper proposes a novel multimodal-RUL framework that jointly leverages image representations (ImR) and time-frequency representations (TFR) of multichannel, nonstationary vibration signals. The architecture comprises three branches: (1) an ImR branch and (2) a TFR branch, both employing multiple dilated convolutional blocks with residual connections to extract spatial degradation features; and (3) a fusion branch that concatenates these features and feeds them into an LSTM to model temporal degradation patterns. A multi-head attention mechanism subsequently emphasizes salient features, followed by linear layers for final RUL regression. To enable effective multimodal learning, vibration signals are converted into ImR via the Bresenham line algorithm and into TFR using Continuous Wavelet Transform. We also introduce multimodal Layer-wise Relevance Propagation (multimodal-LRP), a tailored explainability technique that significantly enhances model transparency. The approach is validated on the XJTU-SY and PRONOSTIA benchmark datasets. Results show that our method matches or surpasses state-of-the-art baselines under both seen and unseen operating conditions, while requiring ~28 % less training data on XJTU-SY and ~48 % less on PRONOSTIA. The model exhibits strong noise resilience, and multimodal-LRP visualizations confirm the interpretability and trustworthiness of predictions, making the framework highly suitable for real-world industrial deployment.