Aging-driven in situ polymerization of FEC additive boosts the calendar-life of silicon anodes via surface passivation enhancement

TL;DR

This study demonstrates that in situ polymerization of FEC additive during idle aging significantly enhances the surface passivation and extends the calendar life of silicon anodes in lithium-ion batteries, leading to improved capacity retention and Coulombic efficiency.

Contribution

It reveals that FEC self-polymerization during idle aging forms a robust passivation film, substantially prolonging silicon anode lifespan compared to traditional SEI formation.

Findings

FEC reduces irreversible capacity loss by 13-fold over 8 days.

Cells with FEC last approximately 12 times longer before capacity drops below 80%.

Post-mortem analysis confirms polymer-rich SEI formation from FEC self-polymerization.

Abstract

The role of additives such as FEC in extending the calendar life of silicon anodes beyond the cycling benefits is still not fully understood. Herein, the calendar life of high-loading Si (80 wt%) using baseline 1.2 M LiPF6 in EC-EMC electrolyte versus adding 10 wt% FEC is investigated over months. Over 8 days of aging, FEC leads to a 13-fold reduction in irreversible capacity loss in Si-LiFePO4 full cells. Cells without FEC are projected to fall below 80% of their initial capacity within approx. 22 days versus approx. 279 days with FEC. Symmetric Si-Si cells from harvested electrodes show greater increase in interphase resistance without FEC, whereby an increase of 10.81 Ohms is measured for 0 wt% FEC vs. only 3.37 Ohms for 10 wt% FEC over 2 months. Power law modeling of this long-term interphase resistance finds mixed transport-reaction growth behavior in FEC-free cells, suggesting significant dissolution, whereas cells with 10 wt% FEC added display a diffusion-controlled impedance growth behavior, suggesting a robust surface passivation film. Post-mortem FTIR and XPS confirm polycarbonate enrichment of the SEI, which was discovered to predominantly emerge from FEC self-polymerization during the idle aging. When the Si electrodes aged with and without FEC are harvested and reassembled into full cells with the same electrolytes used at aging, the first-cycle coulombic efficiency is 71% for 0 wt% FEC versus 97% for 10 wt% FEC. Subsequent cycling maintains over 99.7% CE with 10 wt% FEC, surpassing the pre-aging CE of 98.8%. This elevated CE indicates better passivation provided by the polymer fragments formed during aging compared to electrochemically formed SEI where no strong polymer FTIR signal is found. The self-polymerization during idle aging with additives such as FEC is therefore an opportune in situ mechanism to further engineer in extending the life of Si-based batteries.