Mapping the Future of Human Digital Twin Adoption in Job-Shop Industries: A Strategic Prioritization Framework

TL;DR

This paper develops a strategic framework using Fuzzy AHP-TOPSIS to prioritize Human Digital Twin applications in job-shop industries, focusing on high-value, low-cost solutions like posture monitoring and fatigue prediction.

Contribution

It introduces a novel decision-support framework for selecting HDT applications based on expert input and multi-criteria analysis, aiding adoption in labor-intensive industries.

Findings

Posture monitoring and fatigue prediction are top-priority HDT use-cases.

Semi-digital environments favor practical HDT implementation.

Framework aligns with Industry 5.0 principles, emphasizing human factors.

Abstract

Although Digital Twin is actively deployed in manufacturing, its human-centric counterpart - Human Digital Twin (HDT) is understudied, especially in job-shop production with high task variability and manual labor. HDT applications like ergonomic posture monitoring, fatigue prediction and health-based task assignment offer benefits to industries in emerging economies. However, poor digital maturity, lack of awareness and doubts about use-case applicability hinder adoption. This study provides a strategic prioritization framework to aid human-centric digital evolution in labor-intensive industries for guiding the selection of HDT applications delivering the highest value with the lowest implementation threshold. An integrated Fuzzy AHP-TOPSIS approach evaluates the use-cases based on criteria like implementation cost, technological maturity, scalability. These criteria and use-cases were identified based on input from a five-member expert panel and verified for consistency (CR < 0.1). Analysis shows posture monitoring and fatigue prediction as most influential and practicable, especially in semi-digital environments. Strengths include compliance with Industry 5.0 principles incorporating technology and human factors. Lack of field validation and subjective knowledge pose drawbacks. Future work should include simulation-based validation and pilot tests on real job-shop settings. Ultimately, the research offers a decision-support system helping industries balance innovativeness and practicability in early stage of HDT adoption.