Aggregates in fluidized beds: the effect of bonding angles on fluidization

TL;DR

This study investigates how bonding angles between particles affect fluidization behavior in fluidized beds, revealing optimal angles and regimes that inform better design and operation of such systems.

Contribution

It introduces experimental insights into the impact of bonding angles on fluidization regimes and proposes a regime map for improved fluidized bed management.

Findings

Bonding angles influence bed regimes and fluidization quality.

An angle of 90° maximizes fluidization stability.

A regime map guides fluid velocity selection for optimal fluidization.

Abstract

Fluidized beds consist of solid particles suspended in a tube by an ascending fluid. In liquids, it is not rare that particles adhere to each other, decreasing the solid-liquid contact area and the ratio between the tube and grain diameters, deteriorating fluidization. We inquire into this problem by carrying out experiments with trios of spheres fluidized by water flows, the spheres being glued in predefined angles. In our tests, we used a 25.4-mm-ID (internal diameter) tube and 5.95-mm-diameter spheres, and we varied the angle of trios within 60$^{\circ}$ and 180$^\circ$ and water velocities within 0.027 and 0.210 m/s. Due to the small ratio between the diameters of the tube and spheres (approximately 4.3), the bed is prone to the formation of plugs and clogs. Our experiments show that elutriation, fluidization with plugs, glass transitions (amorphous static structures), packed beds, clogging, and a transitional clogged-plug regime can appear in the bed, depending on the bonding angles and water velocities. We report the relations between the bed height, bonding angles, and flow velocity, and show that they correlate with the granular temperature. We also show that an angle of 90$^\circ$ maximizes fluidization for a given fluid velocity, and we propose a regime map that organizes the different patterns based on the bonding angle and flow velocity. The proposed map can serve as a guide for selecting the fluid velocities in order to keep the bed fluidized at all times, helping in the design and operation of fluidized beds.