Transferring the driveshaft inertia to the grid via the DC-link in MV drive systems
Catalin Arghir, Pieder J\"org, Silvia Mastellone

TL;DR
This paper presents a control method that transfers driveshaft inertia to the grid in MV drive systems, improving fault ride-through and grid stability by coupling rotational inertia through modified control strategies.
Contribution
It introduces a novel approach to couple driveline inertia to the grid via modified control strategies, including a new DC-link control method and a theoretical analysis of control schemes.
Findings
Inertia transfer enhances fault ride-through capability.
Both control methods effectively couple driveline inertia to the grid.
Theoretical insights unify PLL and matching control as feedback optimization.
Abstract
This paper investigates a control approach that renders the driveshaft inertia completely available on the grid side and enhances the fault ride-through behavior of medium-voltage (MV) drive systems. Two main contributions are presented. First, we show how the rotational inertia of the driveline shaft can be synchronously coupled to the grid through a modification of the speed control reference signal and through an adapted DC-link control strategy. For the latter, we pursue two alternatives: one based on conventional cascaded control and another based on synchronous machine (SM) model matching. Second, we demonstrate that both the standard phase-locked loop (PLL) and the matching control approach can be interpreted, via the ray-circle complementarity, as feedback optimization schemes with distinct steady-state maps. This perspective allows us to revisit matching control, reveal its…
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Taxonomy
TopicsMicrogrid Control and Optimization · Control Systems in Engineering · Sensorless Control of Electric Motors
Transferring the driveshaft inertia to the grid via the DC-link in MV drive systems
Catalin Arghir1, Pieder Jörg2, Silvia Mastellone1 This work was supported by the Swiss National Science Foundation under NCCR Automation, grant agreement 51NF40_1805451C. Arghir and S. Mastellone are with the Institute of Electric Power Systems, University of Applied Sciences Northwest Switzerland, Windisch, Switzerland. [email protected], [email protected]2P. Jörg is with ABB Motion, ABB Switzerland Ltd., Turgi, Switzerland. [email protected]
Abstract
This paper investigates a control approach that renders the driveshaft inertia completely available on the grid side and enhances the fault ride-through behavior of medium-voltage (MV) drive systems. Two main contributions are presented. First, we show how the rotational inertia of the driveline shaft can be synchronously coupled to the grid through a modification of the speed control reference signal and through an adapted DC-link control strategy. For the latter, we pursue two alternatives: one based on conventional cascaded control and another based on synchronous machine (SM) model matching. Second, we demonstrate that both the standard phase-locked loop (PLL) and the matching control approach can be interpreted, via the ray–circle complementarity, as feedback optimization schemes with distinct steady-state maps. This perspective allows us to revisit matching control, reveal its embedded PLL, highlight its current-limiting and tracking capabilities, and provide an extensive simulation study.
I INTRODUCTION
Medium-voltage (MV) drive systems play a central role in high-power industrial processes, electric propulsion, renewable and conventional energy generation [16]. Such processes are grid-connected through converters supplying a complex driveline through one or more electric machines. When equipped with an active front end—particularly in the high-power MV range—such drives are increasingly expected to contribute beyond basic specifications, by providing ancillary services such as inertia, phase jump support, and reactive power compensation [9]. Ubiquitous in wind applications, emerging standards such as IEEE 1547.3 and IEC 61400 are becoming relevant to large industrial drives [15], requiring them to support the natural behavior of the synchronous machine [24, 21].
In addition, established regulations (e.g., [22]) and ongoing standardization efforts are promoting the transition of large electricity consumers from passive loads to active grid-supporting assets by leveraging the capabilities of power-electronic converters already embedded in modern industrial and mobility infrastructures. One example is the European working group developing a standard on the self-regulation of dispatchable loads (see [27]), based on IEC TS 62898-3-3. The standard addresses frequency and voltage stabilization in AC networks through loads that autonomously adjust their active power consumption in response to grid conditions.
Traditionally, ancillary services such as voltage control, frequency stabilization, and power quality management have been provided mainly by centralized generation units or dedicated grid equipment. However, the increasing electrification of industry, transport, and heating, together with the growing penetration of renewable energy sources, has significantly changed grid dynamics. Converter-driven loads are now widespread, fast-acting, and highly controllable, making them a promising resource for grid support. Consequently, there is strong interest in equipping converters controlling large loads with strategies that enable reliable ancillary service provision without compromising their primary industrial or commercial functions.
While significant attention has been paid to motor-side control [8] and grid-side compliance [25, 26, 12], less is understood about how mechanical energy stored in the drivetrain can interact dynamically with the grid [17, 28], for example, in cases where torsional resonances overlap with sub-synchronous harmonics. In this work, we adopt an interconnected viewpoint and show how, whether acting as generators or loads, MV drive systems can play a significant role in grid stabilization.
Unlike conventional grid-forming converters, which emulate inertia through a virtual synchronous machine model or synthetic inertia loop [7, 19], the approach proposed here exploits the physical rotational inertia already present in the drivetrain. Through a modification of the DC-link control structure, this mechanical inertia becomes dynamically visible at the grid interface. In this sense, the proposed method does not introduce virtual inertia but rather transfers existing mechanical inertia to the electrical domain.
We build on the control-theoretic foundations of [3], which provides stability guarantees for both single- and multi-inverter settings. A key feature of this framework is the inherent passivity induced by matching control, ensuring a robust grid interaction [5]. Furthermore, we highlight its connection to the Online Feedback Optimization (OFO) paradigm [11], which points to potential future research. To enable a fair comparison, we propose a modification to the reference signals in the classical cascaded-control structure. By using the same pumped-hydro drive setup as in [4], we further expand in the direction of drive availability, and provide a benchmark scenario for the matching approach.
Our work is thus distinct in combining: () a first-principles treatment of synchronization mechanisms (PLL and matching control) as gradient-based algorithms; () a demonstration of natural inertia transfer by physical energy coupling while satisfying current limits, tracking performance, and providing voltage support; () a comparative study examining converter operation under both nominal and faulty grid conditions using a high-fidelity simulation of an industrial drive system. This study enables validation of the effectiveness of the proposed method and facilitates the assessment of its operational limits under realistic grid disturbances.
The remainder of this paper is structured as follows. Section II presents the modeling framework and coupling control formulation. Section III revisits the standard PLL and matching control. Section IV presents the experimental results, and Section V concludes the paper with a discussion of implications for future drive system control design.
II Drive system control
We consider a back-to-back drive system consisting of a grid-side converter, a DC-link capacitor, a motor-side converter, an electrical machine, and a flexible driveshaft attached to a prime mover or a load. The main role of the grid-side converter, is to deliver active power by regulating the DC-link voltage, and thus allow the motor-side converter to supply the load under a wide range of external conditions.
II-A Drive system model
We adopt an energy-preserving, average-switch model of a back-to-back drive system with a 2-mass driveshaft
[TABLE]
where is the total moment of inertia of the driveshaft, is the damping coefficient and is the spring coefficient of the coupling between the two masses, are the angular velocities of the two shaft sections, their absolute angles, the motor torque reference (control input), and is the driveshaft load torque (unmeasured disturbance). Note that this model exhibits a torsional natural frequency (TNF), and requires active damping or filtering out of the feedback loop. The DC-link voltage is modeled across a capacitance . Furthermore, is the grid-side converter -modulation vector (control input), phase inductance and resistance, respectively, is the grid-side converter current and is the point-of-common-coupling (PCC) voltage in -coordinates (measured disturbance).
We use the well established notions of instantaneous power [23] and the power-invariant -frame transformation as
[TABLE]
with , and where , with being the rotation matrix. Moreover, by virtue of the third-harmonic injection, the maximum modulation amplitude in -coordinates becomes . In the rest of this paper we only consider the first two components, namely the two-dimensional vector or . We are therefore able to define the (instantaneous) active and reactive power for quantities in either or as
[TABLE]
where , and where the -frame is attached to the grid angle. As we shall see, we only need the transformation for the integral term of the proportional-integral (PI) current control to ensure tracking of a harmonic reference, and henceforth all equations can be equivalently expressed in either coordinates.
Remark 1
In this model, we omit the motor and its torque control dynamics, an abstraction which enables us to focus on the grid-side behavior and its interaction with the shaft dynamics.
Remark 2
Our particular choice of modeling assumptions stem from the fact that (1) is rendered passive with input , output and storage function
[TABLE]
Due to skew symmetry of the system equations, it is easy to check that the passivity conditions [14] are satisfied.
II-B Drive system objectives
On a high level, the driveshaft is required to rotate at a given speed while the grid-side converter supplies the motor-side converter with a stable voltage. The tracking objectives
[TABLE]
are meant to reject the external disturbance . Moreover, is an external set-point, while , with e.g. representing a grid code overvoltage limit. We also consider some margin for producing reactive power necessary for the loose regulation of the PCC voltage magnitude .
[TABLE]
where e.g. is a de-rating factor, such that the maximum current amplitude becomes .
In a classical back-to-back drive system, the control strategy is a two-fold tracking cascade, one on the load side (a speed regulator provides reference to the inner torque regulator), and one on the grid-side (a DC-link regulator provides reference to the inner current regulator), both inner loops providing the modulation for the corresponding converter. Starting from this structure, and omitting from our analysis the inner torque control loop, we shall provide a methodology that makes the entire drive-shaft appear as synchronous inertia111i.e. the inertia of a synchronous machine directly connected to the PCC at the grid-side. Our approach consists of two steps, the first step is to use the speed control to elastically couple the driveshaft to the DC-link capacitor interpreted as a rotational mass. The second step addresses the grid-side converter control.
II-C Speed control and coupling
In our first step, we make use of the motor torque in a way that acts on both and on , to implement a virtual spring-damper element by recasting the speed controller. To do this, we propose a coordinate transformation that makes appear as the angular velocity of an additional mass element to be coupled to the drive-shaft
[TABLE]
We then replace the reference by in the classical PI speed control loop
[TABLE]
where , and are control gains, and where denotes the presence of integrator anti-windup. We shall now see the effects of the coordinate transformation (8) and controller (9) on system (1).
Proposition 1
Assume that the state-space admits only positive values for , and . Define the resulting mass-spring-damper elements as
[TABLE]
and the angle of the mass element associated with the DC-bus as . Consider that the modulation signal is a to-be-defined feedback law. Then, system (1), under the coordinate and feedback transformation (8)-(9), is passive with input , output and storage function
[TABLE]
Proof:
System (1) with feedback (9) becomes
[TABLE]
Due to skew symmetry of the equations, one can check that the passivity conditions hold. ∎
III Grid-side control
The second step in our approach is to induce the behavior of a synchronous machine using the grid-side converter. We achieve this in two ways: () via traditional cascaded-control by drooping the DC-bus with grid frequency, and (), by matching the dynamics of a SM by directly acting on the modulation vector.
As seen in Fig. 2, the PCC voltage is attached to an infinite bus through the grid impedance, not accounted for in our model. When this impedance is large, the short circuit ratio (SCR) is small and the grid is considered weak. In this case, the PCC is weakly regulated and therefore reactive power compensation is crucial. In addition, the PCC is susceptible to noise and local disturbances and therefore a PLL is required to extract a stable frequency and angle.
III-A Cascaded PI approach
For our first approach, we modify the DC-bus reference in the cascaded-control structure as
[TABLE]
where is the SM matching gain, the nominal grid frequency, and is the output of the PLL. The DC-link control is defined as
[TABLE]
where and are control gains. Notice that the DC-link regulator now sees a much larger capacitor due to the coupling control
[TABLE]
If we consider that the inner current loop always achieves its goal, we then have . Under this assumption, we can write the closed-loop DC-dynamics via the coordinate transformation as
[TABLE]
where and . In essence, this can be seen as a coupling from the grid frequency to DC-bus voltage. For the grid-side current reference, we consider a circular current limiter, as described and below
[TABLE]
The current controller typically uses the PLL angle to implement the integral term in -frame
[TABLE]
where is the converter impedance. Moreover, , and are control gains. Note that the function in (17) and (18b) represents a circular limiter and, as seen in [4], its implementation is crucial to preserving converter stability.
An important detail here is the restriction of to positive values, thus avoiding the division by zero and granting the positivity of the parameters defined in (10). Physically, this implies that the proposed controller must avoid zero speed and zero dc-bus voltage conditions. In practice, this limitation can be overcome and negative values can be supported via a mode switch.
III-B PLL design
In this section we propose an alternative PLL design, inspired by the work in [3], Section 3.2, where the gradient is decomposed into tangential and transverse components relative to the geometry of interest – that of a circular path. We start by defining the energy function as the distance from the measured PCC voltage to the generated PLL output
[TABLE]
Let us define the PLL output vector via the ray-circle decomposition as
[TABLE]
with . The advantage of using the log of magnitude to complement the angle lies in the gradient expression
[TABLE]
while . Therefore, the design of the PLL becomes a gradient descent law via the chain rule
[TABLE]
where is a synchronization gain which determines the tracking bandwidth. This translates into the block diagram in Fig. 3 and serves as a basis towards the design of the tracking component in the matching control of the next section.
Remark 3
Notice that, when is set to zero in (22a), the classical PLL structure emerges (as the gradient simply becomes sine of angle difference). Our proposed structure is more general, can be used to fully reconstruct the grid voltage, and is in line with recent research [20]. One can further check stability by taking as Lyapunov function.
Remark 4
As we have seen from (12c), the driveshaft is flexibly coupled to the DC-bus angle, and from (16), that the DC-bus tracks the PLL angle. Alternatively, the constant feedforward term in (22b) may be replaced by the matching frequency to yield a bidirectional coupling. We now have a unified mechanism that enables an energy-based interconnection of the entire power conversion chain — a radically different approach to drive system behavior.
Remark 5
Note that, in all equations of Section III-A, we may use the output of the PLL instead of the measured PCC voltage . This is generally beneficial in weak grid scenarios where this voltage is affected by noise.
III-C AC voltage control
As we shall tackle both weak and stiff grid scenarios, we assign the reactive power reference to perform PCC voltage regulation via a feedback of the form
[TABLE]
where is an external reference which, together with , may be chosen according to the grid conditions. Furthermore, the result is projected onto the feasible set illustrated in [4]. This improves the grid-forming ability of our drive by driving a large capacitive current when the grid dips in magnitude, maintaining the active power required by the drive to the extent possible
III-D Revisiting the matching control
As we have seen in Fig. 1, the DC-bus coupled with the driveline shaft, yields a large DC capacitance within the bandwidth of the speed control loop. We are now in a position to employ the matching control approach [2, 3] to harness this large DC inertia on the grid-side, while still regulating shaft speed, essentially forming the grid in terms of frequency and voltage. We adopt the PQ-tracking developed in [3] and augment it with a virtual impedance term. The overall proposal is illustrated in Fig. 4.
In this implementation, we need to prescribe a PQ setpoint for the PCC, convert it into a current setpoint via (17), and use it to define an energy function to minimize via modulation angle and log-magnitude. For this purpose,
[TABLE]
is taken from the speed controller, and from (23). We define the synchronization energy function as
[TABLE]
where is the steady-state induced by the coordinate , as derived in [1, 3]. Notice that, similarly to (21), we have
[TABLE]
To formulate the controller, we take inspiration from the OFO approach in the sense that we replace the steady-state variable by the measurement in the gradient of . The controller dynamics become remarkably similar to the PLL structure (22), albeit with a nontrivial steady-state map. We express the controller as
[TABLE]
where is a positive gain. A significant advantage of this approach is that one may limit the modulation magnitude by upper bounding the integrator (27b) to e.g. .
As acts directly on the coordinates , this synchronization gradient retains its physical interpretation as synchronization velocity (and orthogonal complement) and has been used in the experimental Section 5.5 of [3], in a similar fashion, as a proxy to the main result. We refer the reader to Appendix VI for a further discussion on closed-loop stability.
Notice how the matching approach performs both DC-link regulation and current tracking, with just a single gradient-based controller of dimension 2, in this regard resembling the carrier-based Direct Power Control approach [18]. Furthermore, it does not require a PLL as, in the spirit of [10], essentially incorporates one. As is the case in the cascaded control, grid impedance information is essential for gain tuning. By virtue of the OFO structure, one may also pursue a model-free implementation [13].
Remark 6
Another aspect of this approach is the direct way in which the DC-link angle is coupled to the grid angle, in contrast to the cascaded PI structure, which introduces a delay in the coupling chain via the DC-bus regulator.
For our experiments, we augment both controllers, illustrated in Fig. 2 and 5, with a virtual impedance term, and subject them to weak and stiff grid conditions of SCR 1 and 49, respectively, with no change in the control gains throughout our tests.
IV Experimental results
Through a proprietary software-in-the-loop setup, we simulate a pumped-hydro drive system with a 7MVA grid-side transformer and a 5kV DC-bus with mid-point. The converter is implemented using an average-model of the three-level active neutral-point-clamped (ANPC) topology. On the load-side, we implement a switching-model of the three-level ANPC converter connected to an Induction Machine (IM) model whose rotor is part of a 6MW driveline shaft modeled as a 5-mass torsional system as seen in Fig. 1. The air-gap torque acts on one end of the shaft and the load on the other. The way in which the motor torque is produced (be it direct torque control, field-oriented control, or MPC) is not the focus of this work. For simplicity, we implement the projection via the activation-function approach in [4]. For all our tests the speed reference is set to and we consider two grid scenarios: a stiff grid with an SCR of 49 and a weak grid with an SCR of 1. We have used , while the matching control structure uses . The cascaded control gains have been tuned with a significant separation of closed-loop bandwidth. For both approaches, we have used a virtual impedance added to the modulation vector as in Fig. 4.
While the theoretical treatment considered only one inductor element (1a) between the converter and the measured voltage , in our simulation we have used another (dynamic) inductor element between the measured voltage and the infinite bus . These two elements resulted in , in the stiff grid case, and , i.e. approx. times larger, in the weak grid case.
IV-A Phase jump test
We first set the load to , amounting to 2.93 MW of negative (generating) load. We compare side-by-side the response of the two control approaches to a 60-degree phase angle shift of the infinite bus . The stiff grid case is presented in Fig. 6 and the weak case in Fig. 7.
IV-B Three-phase drop test
We then compare the response to a 5 second short-circuit of the infinite bus at mechanical load. The stiff and weak grid cases are presented in Fig. 8 and 9.
IV-C Frequency step-up test
Here we evaluate the response to a infinite bus frequency step of again at . The stiff and weak grid cases are shown in Fig. 10 and 11.
IV-D Single-phase drop test
We now set the load to , amounting to about 5.57 MW of positive (motoring) load. We now compare side-by-side the response of the two control approaches to a drop of one phase to zero. The stiff grid case is presented in Fig. 12 and the weak case in Fig. 13.
IV-E Frequency step-down test
With the load at , we evaluate the response to a infinite bus frequency step of . The stiff and weak grid cases are presented in Fig. 14 and 15. Note that in both frequency tests, a step of is an extreme case and represents a change in drivetrain power of approx. , a difference which is seen at the end of the transient.
IV-F Voltage dip test
We now perform the test in [4], Section VA under similar conditions (again load). The stiff grid case is presented in Fig. 16 and the weak case in Fig. 17.
IV-G Load reversal test
Finally, we present a load step from to under conditions of stiff grid in Fig. 18, and weak grid in Fig. 19.
V Conclusion
We have proposed a two-step process to organically transfer the inertia of a drive system from the driveshaft to the grid by elastically coupling the driveshaft to the DC-bus and then, using a particular PLL mechanism, to couple the DC-bus to the grid frequency. In addition, we have proposed a novel approach to PLL design, where the angle and log-magnitude are used to minimize the Euclidean distance between the PLL output and the tracked voltage via gradient descent. We have further illustrated how this novel PLL design enables the standard matching control to incorporate a similar gradient descent mechanism that enables the tracking of a current set-point through its steady-state map. We therefore provide a framework for the matching control to completely replace the cascaded-control structure, without requiring a separate PLL mechanism, without an outer loop for DC-bus, and without suffering from the instabilities arising in weak grids, while preserving the same current limiting and tracking capabilities. One feature of the matching control method, most evident in the frequency-step tests, is that, when compared to the cascaded control approach, the frequency-to-power response is faster and it appears to have a higher effective DC-link regulation bandwidth. Another major significance of the flexible coupling approach is a natural, passivity-based approach to the interconnected structure of the driveline shaft, particularly in cases of complex shaft topologies where multiple motors are used.
VI Appendix
As the DC-link and driveshaft dynamics are coupled have high inertia, we can verify, via a time-scale separation argument (i.e. when ), the closed-loop stability on the grid side for both proposed methods.
VI-A A stability proof for the cascaded approach
We first consider the cascade between the PLL system (22) and the grid-current dynamics (1a) in closed loop with controller (18a) (saturation disabled), while is at steady-state. We first write (22) by using the cartesian coordinate as
[TABLE]
Note that it achieves the steady-state characterized by , and . We now consider the cascade where (VI-A) drives the subsystem (1a),(18a), and where the PLL output is used in the controller. Let
[TABLE]
and , where are constant. Then, (1a), (18a) are rewritten as
[TABLE]
When system is at steady-state, system (29) becomes
[TABLE]
Using as Lyapunov function, it is easy to check that the driven system is globally asymptotically stable given when the driving system is at steady-state. Under the assumption of bounded trajectories, we can conclude that the cascade admits a globally asymptotically stable equilibrium .
VI-B A stability proof for the matching approach
We now consider again a cascade, this time between the subsystem (embedded in the cartesian plane via ) and . If we take the first subsystem as
[TABLE]
Let be the angle in -frame and define the euclidean embedding . Then, (31) becomes
[TABLE]
which is asymptotically stable at . This can be seen as driving the subsystem defined by (1a), when rotated by the grid angle. This becomes
[TABLE]
which is globally asymptotically stable relative to the set . One can see how exploiting the cascade structure of the closed-loop systems, under both controllers, we are able to use LaSalle-type arguments or Proposition 14 in [6], to conclude global asymptotic stability of the set-point for the grid subsystem under both control methods proposed.
The complete stability proof, relying e.g. on time-scale separation assumptions, is not pursued here.
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