Moisture-driven CO2 direct air capture and delivery for cultivating cyanobacteria

TL;DR

This study develops a moisture-driven CO2 capture system using biocompatible resin beads for cultivating cyanobacteria and microalgae, demonstrating scalable CO2 delivery and assessing long-term operational challenges for biofuel production.

Contribution

It introduces a novel moisture-driven air capture method with resin beads for scalable cyanobacteria cultivation and evaluates its practical performance and durability.

Findings

Flask-scale cultivation achieved 190 mg/L/d growth rate.

Bench system delivered 2 g CO2/d supporting vigorous growth.

Outdoor pilot system delivered 100 g CO2/d over 300 days.

Abstract

A moisture-driven air capture system was developed and demonstrated for cultivating cyanobacteria and microalgae at the flask (50 mL), bench (12 L) and small pilot (840 L) scale. Purolite A501 anion exchange resin beads were found to be biocompatible and rapidly deliver air-captured CO2 when immersed directly in an alkaline cultivation medium containing cyanobacteria or microalgae. Flask-scale cultivation trials showed A501 could sustain rapid growth (190 mg/L/d) of the cyanobacterium Synechocystis sp. PCC 6803 strain engineered to produce laurate. A bench-scale system installed in a laminar flow hood was able to deliver 2 g CO2/d into abiotic alkaline cultivation medium and 0.5 g/d in the presence of Synechocystis to support vigorous growth (39 mg/L/d) limited by the CO2 delivered by the sorbent. A small pilot-scale system installed in a 4.2 m2 outdoor raceway pond in Mesa, Arizona was able to deliver 100 g CO2/d into abiotic alkaline cultivation medium. Exopolysaccharides and other products excreted by Synechocystis 6803 covered the sorbent beads, reducing their capacity to 25%, which could be partially restored to 70% capacity using a wash protocol, but the CO2 delivery kinetics remained 3-4 fold slower. Analysis of the sorbent beads used as part of four separate outdoor cultivation trials with over 300 days of outdoor wet and dry cycling over four seasons showed significant mechanical fracturing. Infrared spectroscopy and thermogravimetric analysis showed a significant loss of NR4+ functional groups necessary for CO2 capture correlated with extended use. Under the assumption that abiotic performance eventually can be retained by delivering CO2 into the media recycle stream in a way that avoids biofouling, technoeconomic and life cycle analyses show the viability of a small first-of-a-kind biorefinery producing 500 barrels per day of biofuel.