Study of amorphous alumina coatings for next-generation nuclear reactors: hightemperature in-situ and post-mortem Raman spectroscopy and X-ray diffraction

TL;DR

This study investigates the thermal stability and structural changes of amorphous alumina coatings for nuclear reactors using high-temperature Raman spectroscopy and X-ray diffraction, demonstrating their potential as protective coatings under operational conditions.

Contribution

It provides in-situ and post-mortem analysis of alumina coatings' phase stability and structural integrity at high temperatures relevant to nuclear reactor environments.

Findings

Alumina coatings contain alpha, gamma, and theta phases after high-temperature exposure.

Structural integrity of coatings remains intact up to 1050°C.

Oxidation occurs locally at temperatures above reactor operating conditions.

Abstract

The present work focuses on the investigation of the thermal stability and structural integrity of amorphous alumina coatings intended for use as protective coatings on cladding tubes in Generation IV nuclear reactors, specifically in the Lead-cooled Fast Reactor (LFR) type. Hightemperature Raman spectroscopy and high-temperature X-ray diffraction analyses were carried out up to 1050 C on a 5 um coating deposited by the pulsed laser deposition (PLD) technique on a 316L steel substrate. The experiments involved the in-situ examination of structural changes in the material under increasing temperature, along with ex-situ Raman imaging of the surface and cross-section of the coating after thermal treatments of different lengths. As it was expected, the presence of alpha-alumina was detected with the addition of other polymorphs, gamma- and theta-Al2O3, found in the material after longer high-temperature exposure. The use of two structural analysis methods and two lasers excitation wavelengths with Raman spectroscopy allowed us to detect all the mentioned phases despite different mode activity. Alumina analysis was based on the emission spectra, while substrate oxidation products were identified through the structural bands. The experiments depicted a dependence of the phase composition of oxidation products and alumina's degree of crystallization on the length of the treatment. Nevertheless, the observed structural changes did not occur rapidly, and the coating's integrity remained intact. Moreover, oxidation signs occurred locally at temperatures exceeding the LFR reactor's working temperature, confirming the material's great potential as a protective coating in the operational conditions of LFR nuclear reactors.