Formation of Fe-6.5wt%Si High Silicon Steel by Double Glow Plasma Surface Metallurgy Technology

TL;DR

This paper demonstrates a novel, environmentally friendly double glow plasma surface metallurgy method for producing high silicon steel with 6.5% silicon, overcoming previous production challenges and enabling large-scale industrial application.

Contribution

It introduces a simple, pollution-free process for large-scale production of high silicon steel using double glow plasma technology, addressing longstanding industrial challenges.

Findings

Successful preparation of high silicon steel via the new method

Process is simple, environmentally friendly, and scalable

Potential to significantly impact energy and aerospace industries

Abstract

High silicon steel with 6.5% silicon content is the best because of its excellent magnetic properties, such as high saturation magnetization, high resistivity, low iron loss and near zero magnetostriction. High silicon steel can greatly save energy, and reduce the weight and size of electrical appliances. This has a very important application prospect for energy and aerospace industry. The high brittleness of high silicon steel makes its production and processing very difficult. For more than 30 years, many steel companies and research institutions around the world have adopted various technical means to study the industrialization of high silicon steel, but they have not been successful . JFE-NKK steel company in Japan has realized the small batch production of high silicon steel by using SiCl4-CVD technology. However, due to the complex process, corrosion and pollution, high cost, its production scale is greatly limited. So far, large-scale production of high silicon steel is still a major challenge in the world. This paper will introduce the experimental results of successfully preparing high silicon steel by Double Glow Plasma Surface Metallurgy Technology. The process is simple and easy without any corrosion or pollution, which may provide a new way for the world to achieve large-scale production of high silicon steel. The large-scale production and wide application of high silicon steel is likely to change the pattern of the world's energy and electric power industry, save a lot of energy for mankind, and create huge economic benefits.