Research on Composite Bit Technology for Hard Formations and Its Application in Igneous Rock

TL;DR

This paper introduces a composite bit tailored for deep igneous rock drilling, demonstrating superior efficiency in hard formations by combining impact crushing with PDC cutters, thus improving drilling speed and reducing operational runs.

Contribution

The study develops and validates a novel composite bit that enhances drilling efficiency in deep, hard igneous formations through combined impact and cutting mechanisms.

Findings

Composite bit significantly improves drilling speed in hard igneous rocks.

It reduces the number of drilling runs needed in deep formations.

The composite bit outperforms traditional PDC and cone bits in hard formations.

Abstract

The igneous rocks in deep formation have the characteristics of hardness, poor drillability and high abrasiveness, which is a difficulty in speeding up drilling. The drilling efficiency of existing conventional bits is low in igneous rocks. Based on the characteristics of igneous rocks, rock mechanical parameters and drillability experiments of granite, sandstone and other rocks were carried out. The rock drilling experiments of composite bit, tri-cone bit and PDC bit were carried out. Experiments have shown that in granite with very high strength, the drilling efficiency of conventional cone bit is very low, and it is extremely difficult for PDC bit to penetrate. The impact crushing effect of the cone of the composite bit can make the rock at the bottom of the well produce pits and cracks, which can assist the PDC cutters to penetrate into the formation, and solve the problem of the PDC cutters difficulty in penetrating in hard formations. In softer formations, the rock-breaking advantage of composite bit is not obvious, and the rock-breaking efficiency is lower than that of PDC bit. However, in hard formations, the advantage of composite bit is obvious, with higher drilling efficiency than PDC bit and cone bits. The personalized composite bit developed for deep igneous rocks formations has fast drilling speed, strong sustained drilling ability, long footage, and significant drilling speed-up effect. It significantly reduces the number of runs in deep drilling operations and achieves good application results. The composite bit is suitable for drilling in deep igneous hard-to-drill formations, and it has obvious advantages in deep igneous formations. It is a good choice for drilling speed-up in this kind of hard-to-drill formation.