Static structural behaviour of wire bearings: comparison with conventional bearings and study of design and operational parameters

TL;DR

This paper investigates the static structural behavior of wire bearings using finite element analysis, comparing their performance with conventional bearings and examining the effects of various design and operational parameters.

Contribution

It introduces finite element modeling to analyze wire bearings and compares their structural response with conventional bearings, highlighting key differences and influences of parameters.

Findings

Wire bearings have distinct stiffness and load capacity characteristics.

Design parameters significantly affect contact forces and angles.

Wire bearings exhibit different structural behaviors compared to conventional bearings.

Abstract

In wire bearings the rolling process occurs on raceways machined on steel wires, and the rings are made of light materials such as aluminium. This particular architecture provides both weight and inertia savings, but also significantly different behaviour with respect to conventional bearings. For this reason, specific design and analysis tools must be developed; as a first step, this work uses Finite Element models to study the influence of different parameters on the static structural response of wire bearings. Thus, bearing stiffness, load capacity and contact status (contact force and angle, and ellipse truncation) have been evaluated for several combinations of conformity, friction coefficient and boundary conditions. The results have been compared with an equivalent conventional bearing, shedding light on the main structural features of wire bearings.