Reconfigurable Manipulation of Sound with a Multi-material 3D-Printed Origami Metasurface

TL;DR

This paper introduces a reconfigurable acoustic metasurface based on 3D-printed origami structures that can switch reflection properties using simple mechanical forces, eliminating complex control systems.

Contribution

It presents a novel multi-material 3D-printed origami metasurface with bistable states for programmable sound manipulation at 2000 Hz, simplifying reconfiguration without complex controls.

Findings

Achieved a reflection phase difference of π between two equilibrium states.

Demonstrated switchable and programmable reflective behaviors.

Enabled on-demand acoustic wave shaping with simple mechanical forces.

Abstract

The challenge in reconfigurable manipulation of sound waves using metasurfaces lies in achieving precise control over acoustic behavior while developing efficient and practical tuning methods for structural configurations. However, most studies on reconfigurable acoustic metasurfaces rely on cumbersome and time-consuming control systems. These approaches often struggle with fabrication techniques, as conventional methods face limitations such as restricted material choices, challenges in achieving complex geometries, and difficulties in incorporating flexible components. This paper proposes a novel approach for developing a reconfigurable metasurface inspired by the Kresling origami pattern, designed for programmable manipulation of acoustic waves at an operating frequency of 2000 Hz. The origami unit cell is fabricated using multi-material 3D printing technology, allowing for the simultaneous printing of two materials with different mechanical properties, thus creating a bistable origami-based structure. Through optimization, two equilibrium states achieve a reflection phase difference of {\pi} through the application of small axial force, F, or torque, T. Various configurations of the metasurface, generated from different combinations of these two equilibria, enable distinct reflective behaviors with switchable and programmable functionalities. The principle of this work simplifies the shaping of acoustic waves through a straightforward mechanical mechanism, eliminating the need for complex control systems and time-consuming adjustments. This innovative approach paves a novel and effective perspective for developing on-demand switchable and tunable devices across diverse fields, including electromagnetics, mechanics, and elastics, leveraging multi-material printing technology.