Non-monotonic frictional behavior in the lubricated sliding of soft patterned surfaces

TL;DR

This paper investigates how surface roughness affects friction in lubricated soft contacts, revealing non-monotonic behavior where increased roughness can reduce friction, contrary to traditional expectations, with implications for soft robotics and haptic systems.

Contribution

It demonstrates that increasing surface roughness beyond a critical point can decrease friction in lubricated soft contacts, supported by numerical analysis and theoretical scaling laws.

Findings

Friction increases with roughness at small amplitudes.

Beyond a critical roughness, friction decreases with increasing roughness.

At very large roughness, friction drops below the smooth surface case.

Abstract

We study the lubricated contact of sliding soft surfaces that are locally patterned but globally cylindrical, held together under an external normal force. The local patterns represent either naturally occurring surface roughness or engineered surface textures. Three dimensionless parameters govern the system: a speed, and the amplitude and wavelength of the pattern. Using numerical solutions of the Reynolds lubrication equation, we investigate the effects of these dimensionless parameters on key variables such as contact pressure and the coefficient of friction of the lubricated system. For small roughness amplitudes, the coefficient of friction increases with roughness. However, our findings reveal that increasing surface roughness beyond a critical value can decrease the friction coefficient, a result that contradicts conventional intuition and classical studies on the lubrication of rigid surfaces. For very large roughness amplitudes, we show that the coefficient of friction drops even below the corresponding smooth case. We support these observations with a combination of perturbation theory and physical arguments, identifying scaling laws for large and small speeds, and for large and small roughness amplitudes. This study provides a quantitative understanding of friction in the contact of soft, wet objects and lays theoretical foundations for incorporating the friction coefficient into haptic feedback systems in soft robotics and haptic engineering.