Multifaceted thermal regulation in electrochemical batteries using cooling channels and foam-embedded phase change materials

TL;DR

This paper introduces a combined active and passive cooling system using water channels and foam-embedded phase change materials to enhance thermal regulation in prismatic lithium-ion batteries, reducing temperature and improving uniformity.

Contribution

It presents a novel multifaceted thermal management system combining active and passive cooling methods with dual-phase change materials for better temperature control.

Findings

Dual-PCM reduces maximum temperature by up to 2.7°C.

Multifaceted cooling improves temperature homogeneity.

Active and passive cooling combination outperforms mono-PCM systems.

Abstract

Lithium-ion batteries are widely used in electric vehicles and grid energy storage systems. Compared to cylindrical batteries, prismatic cells are the primary choice because of their advantage for dense packing. However, thermal runaway and temperature inhomogeneities are the main thermal regulation problems that affect their reliability, safety, and useful life. Here, we propose and assess a multifaceted cooling system composed of water channels (active cooling) and metallic foam embedded with two types of phase-change materials or PCMs (passive cooling) with different melting points. We show that a multifaceted thermal regulation strategy can improve both cooling effectiveness and temperature homogeneity through a representative prismatic battery module. Our numerical results indicate that for a battery pack cooled with a water channel (3C discharge rate), a dual-PCM arrangement can reduce the maximum temperature by 1.3 $^\circ$C and 2.7 $^\circ$C compared to a mono-PCM arrangement and a battery pack without PCM. The maximum temperature difference within the cell is also 1.2 $^\circ$C. Therefore, multi-PCM thermal management systems show better performance than their mono-PCM predecessors in terms of lowering the maximum battery temperature and improving thermal homogeneity. This work motivates the development of multifaceted thermal management systems with active and passive cooling to improve the long-term performance of electrochemical battery cells.