An extreme thermal cycling reliability test of ATLAS ITk Strips barrel modules

TL;DR

This paper details a thermal cycling reliability test for ATLAS ITk Strips modules, including a standard QC process and an accelerated test with 100 cycles to evaluate long-term robustness.

Contribution

It introduces a thermal cycling QC procedure for ITk Strips modules and assesses their durability through an accelerated 100-cycle test.

Findings

Modules pass initial QC after 10 cycles

Modules remain functional after 100 cycles

Thermal cycling does not induce immediate failure

Abstract

At the end of Run 3 of the Large Hadron Collider (LHC), the accelerator complex will be upgraded to the High-Luminosity LHC (HL-LHC) in order to increase the total amount of data provided to its experiments. To cope with the increased rates of data, radiation, and pileup, the ATLAS detector will undergo a substantial upgrade, including a replacement of the Inner Detector with a future Inner Tracker, called the ITk. The ITk will be composed of pixel and strip sub-detectors, where the strips portion will be composed of 17,888 silicon strip detector modules. During the HL-LHC running period, the ITk will be cooled and warmed a number of times from about ${-35}^\circ$C to room temperature as part of the operational cycle, including warm-ups during yearly shutdowns. To ensure ITk Strips modules are functional after these expected temperature changes, and to ensure modules are mechanically robust, each module must undergo ten thermal cycles and pass a set of electrical and mechanical criteria before it is placed on a local support structure. This paper describes the thermal cycling Quality Control (QC) procedure, and results from the barrel pre-production phase (about 5% of the production volume). Additionally, in order to assess the headroom of the nominal QC procedure of 10 cycles and to ensure modules don't begin failing soon after, four representative ITk Strips barrel modules were thermally cycled 100 times - this study is also described.