Detecting Abnormal Operations in Concentrated Solar Power Plants from Irregular Sequences of Thermal Images

TL;DR

This paper presents a novel forecasting-based anomaly detection method for thermal image sequences in CSP plants, effectively identifying operational failures and providing valuable maintenance insights.

Contribution

It introduces a deep sequence model that predicts future thermal images to improve anomaly detection in irregular, high-dimensional thermal data from CSP plants.

Findings

Outperforms state-of-the-art image-based AD methods

Successfully detects temperature anomalies in real operational data

Provides actionable insights for CSP plant maintenance

Abstract

Concentrated Solar Power (CSP) plants store energy by heating a storage medium with an array of mirrors that focus sunlight onto solar receivers atop a central tower. Operating at high temperatures these receivers face risks such as freezing, deformation, and corrosion, leading to operational failures, downtime, or costly equipment damage. We study the problem of anomaly detection (AD) in sequences of thermal images collected over a year from an operational CSP plant. These images are captured at irregular intervals ranging from one to five minutes throughout the day by infrared cameras mounted on solar receivers. Our goal is to develop a method to extract useful representations from high-dimensional thermal images for AD. It should be able to handle temporal features of the data, which include irregularity, temporal dependency between images and non-stationarity due to a strong daily seasonal pattern. The co-occurrence of low-temperature anomalies that resemble normal images from the start and the end of the operational cycle with high-temperature anomalies poses an additional challenge. We first evaluate state-of-the-art deep image-based AD methods, which have been shown to be effective in deriving meaningful image representations for the detection of anomalies. Then, we introduce a forecasting-based AD method that predicts future thermal images from past sequences and timestamps via a deep sequence model. This method effectively captures specific temporal data features and distinguishes between difficult-to-detect temperature-based anomalies. Our experiments demonstrate the effectiveness of our approach compared to multiple SOTA baselines across multiple evaluation metrics. We have also successfully deployed our solution on five months of unseen data, providing critical insights for the maintenance of the CSP plant. Our code is available at: https://tinyurl.com/ForecastAD