A discrete dislocation analysis of size-dependent plasticity in torsion

TL;DR

This paper introduces a three-dimensional discrete dislocation plasticity method using monopoles and finite element coupling to analyze size-dependent torsion in wires, revealing three distinct deformation regimes based on wire size and dislocation density.

Contribution

It presents a novel monopole-based dislocation modeling approach coupled with finite elements, enabling detailed analysis of size effects and dislocation interactions in torsion.

Findings

Plastic deformation is size-dependent in small wires due to nucleation control.

Dislocation interactions dominate in larger wires, affecting size dependence.

Deformation becomes less heterogeneous in very large wires.

Abstract

A method for solving three dimensional discrete dislocation plasticity boundary-value problems using a monopole representation of the dislocations is presented. At each time step, the displacement, strain and stress fields in a finite body are obtained by superposition of infinite body dislocation fields and an image field that enforces the boundary conditions. The three dimensional infinite body fields are obtained by representing dislocations as being comprised of points, termed monopoles, that carry dislocation line and Burgers vector information. The image fields are obtained from a three dimensional linear elastic finite element calculation. The implementation of the coupling of the monopole representation with the finite element method, including the interaction of curved dislocations with free surfaces, is presented in some detail because it differs significantly from an implementation with a line based dislocation representation. Numerical convergence and the modeling of dislocation loop nucleation for large scale computations are investigated. The monopole discrete dislocation plasticity framework is used to investigate the effect of size and initial dislocation density on the torsion of wires with diameters varying over three orders of magnitude. Depending on the initial dislocation source density and the wire diameter, three regimes of torsion-twist response are obtained: (i) for wires with a sufficiently small diameter, plastic deformation is nucleation controlled and is strongly size dependent; (ii) for wires with larger diameters dislocation plasticity is dislocation interaction controlled, with the emergence of geometrically necessary dislocations and dislocation pile-ups playing a key role, and is strongly size dependent; and (iii) for wires with sufficiently large diameters plastic deformation becomes less heterogeneous and the dependence on size is greatly diminished.