Tip-leakage-flow excited unsteadiness and associated control

TL;DR

This paper investigates the complex unsteady flow phenomena caused by tip leakage in turbomachinery, employing advanced simulation techniques to analyze the dynamics and proposing a micro-offset tip design to suppress unsteadiness and noise.

Contribution

It introduces a Zonalised LES approach for efficient simulation of tip leakage flow and demonstrates a novel micro-offset tip design for unsteadiness suppression.

Findings

Self-excited unsteadiness involves vortex separation and jet interactions.

Unsteady features shift from high to multiple lower frequencies due to vortex breakdown.

Micro-offset tip effectively reduces unsteadiness and pressure fluctuations.

Abstract

Tip leakage flow in turbomachinery inherently generates intense unsteady features, named self-excited unsteadiness, which has not been well understood. A Zonalised LES (ZLES) is employed around a linear cascade, with wall-modelled Large Eddy Simulation (LES) forced to be active in the tip region. The simulation is well validated and demonstrated the advantages of effectively reducing the computational effort while maintaining an equivalent prediction accuracy in the region of interest. The time-averaged and spatial-spectral characteristics of tip leakage vortex (TLV) structures are systematically discussed. The self-excited unsteady processes of TLV include unsteady vortex separation inside the tip gap, the tip leakage jet-mainstream interaction, the primary tip leakage vortex (PTLV) wandering motion and the induced separation near endwall. The Spectral Proper Orthogonal Decomposition (SPOD) is used to examine the dominant frequencies and their coherent structures. It is found that these unsteady features change from a single high-frequency mode to a multiple lower-frequencies mode due to the PTLV breakdown. The SPOD and correlation analyses reveal that the self-excited unsteadiness is mainly induced by the interactions between unsteady vortex separation, tip leakage jet, and mainstream. The associated unsteady fluctuations are convected along the tip leakage jet trajectory, causing the wandering motion of PTLV core. Based on the cause of the investigated unsteadiness, a micro-offset tip design is proposed and validated for effectively suppressing this unsteadiness, and associated turbulence generation and hence pressure fluctuations. This work improves the understanding of tip-leakage-flow dynamics and informs the control of the associated unsteady fluid oscillation and noise.