A newly developed 10kA-level HTS conductor: innovative tenon-mortise-based modularized conductor (TMMC) based on China ancient architecture

TL;DR

This paper introduces a novel modular HTS conductor design based on traditional Chinese architecture, achieving high current capacity, improved isotropy, and ease of assembly, suitable for large-scale scientific applications.

Contribution

The paper presents a new tenon-mortise-based modular HTS conductor with innovative misaligned REBCO tape configuration and demonstrates its fabrication and performance.

Findings

Critical current of 13.69 kA at 77 K achieved

Design enhances isotropy and reduces AC loss

Prototype shows promising scalability and performance

Abstract

We propose a new type of high temperature superconducting (HTS) conductor concept: modularized conductors (MC) connected by Chinese traditional tenon mortise (TM) connection structure, reffered as TMMC. The conductor consists of multiple concentric round sub conductors with slots for stacking REBCO tapes. Innovatively, the REBCO stacks in the adjacent sub conductors are arranged with the fully misaligned configuration to enhance the critical current' s isotropy with respect to magnetic field and reduce ac loss. For example, the angle between the adjacent stacks in the two adjacent sub conductors is 45 degree if each subconductor contains 4 REBCO stacks. In order to construct the fully misaligned configuration, the sub conductors are designed with two open half circular formers and connected by tenonmortise structure which makes the conductor modulrized and simply to assembly and disassembly. Based on the design concept, a prototype conductor containing 160 REBCO tapes distributed in the four concentric sub conductors is fabricated. The conductor measured critical current is 13.69 kA at 77 K and sefl field, which is consistent to the simulaiton result. In order to further improve the TMMC' s engineering critical current density (Jce) and bending performance, we propose two enhancement approaches which are reducing the former' s thickness and rearrange stacks in the outer sub conductors. With the enhancements, both TMMC' s radius and Jce are comparable to the existing slotted core conductor. The study shows the TMMC' s advantages of nontwisted structures, easy assembly, high current carrying and low ac losses, which makes it promising for constructing large scale scientific devices.