Recycling of beta-Li3PS4-based all-solid-state Li-ion batteries: Interactions of electrode materials and electrolyte in a dissolution-based separation process

TL;DR

This study explores a dissolution-based recycling method for beta-Li3PS4 solid electrolytes from various lithium-ion battery electrodes, highlighting interactions that affect material recovery and electrochemical properties.

Contribution

It introduces a novel separation process for solid electrolytes from electrode materials and analyzes how material interactions influence recycling efficiency.

Findings

Electrode materials can cause chemical reactions during dissolution.

Interactions may alter electrochemical properties of recovered materials.

Material combination impacts recovery success.

Abstract

All-solid-state batteries are currently developed at high pace and show a strong potential for market introduction within the next years. Though their performance has improved considerably over the last years, investigation of their sustainability and the development of suitable recycling strategies have received less attention. However, their potential for efficient circular processes must be accessed comprehensively. In this article, we investigate the separation of the solid electrolyte beta-Li3PS4 from different lithium transition metal oxide electrode materials (LiCoO2, LiMn2O4, LiNi0.8Mn0.1Co0.1O2, LiFePO4, LiNi0.85Co0.1Al0.05O2 and Li4Ti5O12) via an approach based on the dissolution and subsequent recrystallization of the thiophosphate using N-methylformamide as solvent. A combination of X-ray diffraction, scanning electron microscopy, energy-dispersive X-ray spectroscopy, inductively coupled plasma-mass spectrometry, iodometric titration and X-ray photoelectron spectroscopy as well as electrochemical impedance spectroscopy and electrochemical characterization was used to characterize the electrolyte and electrode materials before and after separation. We find that the presence of electrode materials in the dissolution process can lead to significant chemical reactions. These interactions can (but most not) lead to strong alteration of the electrochemical characteristics of the individual compounds. Thus, we show that an efficient recovery of materials will likely depend on the precise material combination within an all-solid-state battery.