Mechanism of cathodic protection of iron and steel in porous media

TL;DR

This paper clarifies the fundamental mechanism of cathodic protection in porous media by combining experimental techniques to show how interfacial chemistry and surface reactions evolve, integrating previous theories for improved corrosion prevention.

Contribution

It provides a comprehensive mechanism of cathodic protection in porous media, reconciling long-standing debates by linking interfacial chemistry changes with electrochemical reactions.

Findings

Alkalinisation and deoxygenation of electrolyte during CP

Formation of iron oxide film on steel surface

Altered electrochemical reaction kinetics under CP

Abstract

Cathodic protection (CP) was introduced two centuries ago and since has found widespread application in protecting structures such as pipelines, offshore installations, and bridges from corrosion. Despite its extensive use, the fundamental working mechanism of CP remains debated, particularly for metals in porous media such as soil. Here, we offer resolution to the long-standing debate by employing in-situ and ex-situ characterisation techniques coupled with electrochemical measurements to characterise the spatio-temporal changes occurring at the steel-electrolyte interface. We show that upon CP, the interfacial electrolyte undergoes alkalinisation and deoxygenation, and that depending on polarisation conditions, an iron oxide film can simultaneously form on the steel surface. We further demonstrate that these changes in interfacial electrolyte chemistry and steel surface state result in altered anodic and cathodic reactions and their kinetics. We propose a mechanism of CP that integrates the long debated theories, based on both concentration and activation polarisation, complimentarily. Implications of this coherent scientific understanding for enhancing corrosion protection technologies and the safe, economic, and environmental-friendly operation of critical steel-based infrastructures are discussed.