From ductile damage to unilateral contact via point-wise implicit discontinuity at the infinitesimal element level

TL;DR

This paper introduces a novel strain field approach to model ductile damage and crack formation, effectively capturing failure processes from diffuse damage to sharp cracks without early crack closure artifacts.

Contribution

A new discontinuity strain field integrated into damage models enables realistic simulation of crack initiation and growth, improving over traditional plastic damage formulations.

Findings

Prevents early crack closure artifacts in simulations.

Successfully models crack formation from diffuse damage.

Validated with bending and fatigue tests.

Abstract

Ductile damage models and cohesive laws incorporate the material plasticity entailing the growth of irrecoverable deformations even after complete failure. This unrealistic growth remains concealed until the unilateral effects arising from the crack closure emerge. We address this issue by proposing a new strategy to cope with the entire process of failure, from the very inception in the form of diffuse damage to the final stage, i.e. the emergence of sharp cracks. To this end, we introduce a new strain field, termed discontinuity strain, to the conventional additive strain decomposition to account for discontinuities in a continuous sense so that the standard principle of virtual work applies. We treat this strain field similar to a strong discontinuity, yet without introducing new kinematic variables and nonlinear boundary conditions. In this paper, we demonstrate the effectiveness of this new strategy at a simple ductile damage constitutive model. The model uses a scalar damage index to control the degradation process. The discontinuity strain field is injected into the strain decomposition if this damage index exceeds a certain threshold. The threshold corresponds to the limit at which the induced imperfections merge and form a discrete crack. With three-point bending tests under pure mode I and mixed-mode conditions, we demonstrate that this augmentation does not show the early crack closure artifact which is wrongly predicted by plastic damage formulations at load reversal. We also use the concrete damaged plasticity model provided in Abaqus commercial finite element program for our comparison. Lastly, a high-intensity low-cycle fatigue test demonstrates the unilateral effects resulting from the complete closure of the induced crack.