A comparison of mechanistic models for the combustion of iron microparticles and their application to polydisperse iron-air suspensions

TL;DR

This study compares three mechanistic models for iron particle combustion within laminar flames, examining how particle size distribution affects reaction front speed and highlighting the importance of ignition behavior differences among models.

Contribution

It systematically analyzes the impact of polydispersity on iron-air combustion, revealing how particle size and model choice influence reaction front dynamics.

Findings

Reaction front speed varies with particle size distribution.

Different models predict significantly different ignition behaviors.

Polydispersity causes sequential particle combustion and diverse local environments.

Abstract

Metals can serve as carbon-free energy carriers, e. g. in innovative metal-metal oxide cycles as proposed by Bergthorson (Prog. Energy Combust. Sci., 2018). Iron powder is a suitable candidate since it can be oxidized with air. Nevertheless, the combustion of iron powder in air is challenging especially with respect to flame stabilization which depends on the particle size distribution among other factors. Models for the prediction of reaction front speed in iron-air suspensions can contribute to overcoming this challenge. To this end, three different models for iron particle oxidation are integrated into a laminar flame solver for simulating reaction fronts. The scientific objective of this work is to elucidate the influence of polydispersity on the reaction front speed, which is still not satisfactorily understood. In a systematic approach, cases with successively increasing complexity are considered: From single particle combustion to iron-air suspensions prescribing binary particle size distributions (PSDs), generic PSDs, and a PSD measured for a real iron powder sample. The simulations show that, dependent on the PSD, particles undergo thermochemical conversion in a sequential manner according to their size and every particle fraction exhibits an individual combustion environment. The local environment can be leaner or richer than the overall iron-to-air ratio would suggest and can be very different from single particle experiments. The contribution of individual particle fractions to the overall reaction front speed depends on its ranking within the PSD. The study further demonstrates, that although the three particle models show good agreement for single particle combustion, they lead to very different reaction front speeds. This is due to the different ignition behavior predicted by the particle models, which is shown to strongly influence the reaction front characteristics.