Self-Assembly of Soot Nanoparticles on the Surface of Resistively Heated Carbon Microtubes in Near-Hexagonal Arrays of Micropyramids

TL;DR

This study demonstrates the formation of near-hexagonal arrays of soot nanoparticle micropyramids on resistively heated carbon microtubes, revealing temperature-dependent morphology and potential applications in field emission.

Contribution

It introduces a novel method for creating organized micropyramid arrays of soot nanoparticles on carbon microtubes via resistive heating in controlled atmospheres.

Findings

Pyramids form only on the exterior surface of microtubes.

Pyramid size decreases with increasing temperature.

Pyramids can serve as field emission sources.

Abstract

Almost regular hexagonal arrays of a few micrometers tall and wide micropyramids consisting of soot nano-particles are formed on the surface of graphitized hollow filaments, which are resistively heated to ~1800$^\circ$C-2400$^\circ$C in an Ar atmosphere containing trace amounts of oxygen (~300 p.p.m.). At the higher temperatures (T>2300$^\circ$C, approximately) the soot particles are represented mainly by multi-shell carbon nano-onions. The height and the width of the pyramids is strongly dependent on the temperature of the resistive heating, diminishing from 5-10mkm at T=1800$^\circ$C to 1mkm at 2300-2400$^\circ$C. Quasi-hexagonal arrays of the micropyramids are organized in the convex ``craters'' on the surface of the microtubes, which grow with the time of the thermal treatment. The pyramids are pointing always normally to the surface of the craters, except at the boundaries between the craters, where the normal direction is not well defined. The pyramids are soft and can be easy destroyed by touching them, but can be hardened by heating them in the oxygen-free atmosphere. The pyramids are observed only on the exterior surface of the microtubes, but not on their inner surface. This suggests that the thermophoretic force generated by a strong temperature gradient near the external surface of the tubes may be the cause of the micropyramids formation. Electrostatic charging of the soot nanoparticles due to thermionic emission may also be relevant to this phenomenon. The micropyramids can function as field emission point sources, as demonstrated with the use of a micro-nanoprobing station, mounted in a scanning electron microscope.