An optimized fuzzy logic model for proactive maintenance

TL;DR

This paper introduces an optimized fuzzy logic model, ITTFLM, that efficiently generates rules for proactive machine maintenance, demonstrating high accuracy and real-time performance on fan data.

Contribution

It presents a novel optimization-based fuzzy logic approach that handles combinatorial complexity and improves real-time failure detection accuracy.

Findings

High accuracy in failure state identification

Real-time rule generation within 5 milliseconds

Effective handling of large rule sets

Abstract

Fuzzy logic has been proposed in previous studies for machine diagnosis, to overcome different drawbacks of the traditional diagnostic approaches used. Among these approaches Failure Mode and Effect Critical Analysis method(FMECA) attempts to identify potential modes and treat failures before they occur based on subjective expert judgments. Although several versions of fuzzy logic are used to improve FMECA or to replace it, since it is an extremely cost-intensive approach in terms of failure modes because it evaluates each one of them separately, these propositions have not explicitly focused on the combinatorial complexity nor justified the choice of membership functions in Fuzzy logic modeling. Within this context, we develop an optimization-based approach referred to Integrated Truth Table and Fuzzy Logic Model (ITTFLM) that smartly generates fuzzy logic rules using Truth Tables. The ITTFLM was tested on fan data collected in real-time from a plant machine. In the experiment, three types of membership functions (Triangular, Trapezoidal, and Gaussian) were used. The ITTFLM can generate outputs in 5ms, the results demonstrate that this model based on the Trapezoidal membership functions identifies the failure states with high accuracy, and its capability of dealing with large numbers of rules and thus meets the real-time constraints that usually impact user experience.