Strain measurement by contour analysis

TL;DR

This paper introduces a simple, camera-based contour analysis method to accurately measure strain and stress triaxiality in ductile metals during tensile tests, avoiding complex inverse analysis.

Contribution

It presents a novel, straightforward computer program that extracts contours and calculates strain and triaxiality from shadow images without stereoscopic setups.

Findings

Method accurately recovers stress-strain relations.

Comparison with finite element simulations confirms accuracy.

Applicable to different stress triaxiality levels.

Abstract

Background: The determination of yield stress curves for ductile metals from uniaxial material tests is complicated by the presence of tri-axial stress states due to necking. A need exists for a straightforward solution to this problem. Objective: This work presents a simple solution for this problem specific to axis-symmetric specimens. Equivalent uniaxial true strain and true stress, corrected for triaxiality effects, are calculated without resorting to inverse analysis methods. Methods: A computer program is presented which takes shadow images from tensile tests, obtained in a backlight configuration. A single camera is sufficient as no stereoscopic effects need to be addressed. The specimen's contours are digitally extracted, and strain is calculated from the contour change. At the same time, stress triaxiality is computed using a novel curvature fitting algorithm. Results: The method is accurate as comparison with manufactured solutions obtained from Finite Element simulations show. Application to 303 stainless steel specimens at different levels of stress triaxiality show that equivalent uniaxial true stress -- true strain relations are accurately recovered. Conclusions: The here presented computer program solves a long-standing challenge in a straightforward manner. It is expected to be a useful tool for experimental strain analysis.